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Mercury 225 VERADO Installation Manual

Mercury 225 VERADO
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200/225/250/275 VERADO 4-STROKE
90-10238051 Page 25 / 51
1. Inspect the routing path to make sure surfaces are free of any sharp edges or burrs
that could cut the harness.
2. Install cable pulling tool to data harness.
3. Secure pulling tool with 2 cable ties.
IMPORTANT: The cables ties must be tight to prevent any slipping during installation.
3836
Data Cable Puller 91-888462A1
IMPORTANT: Carefully inspect data harness pins to ensure all pins are securely
fastened to data harness connector end following installation.
NOTE: Data harness should be secured with mounting clips or cable ties along the routing
path.
Junction Box (If Equipped)
Although the junction box connections are watertight, it is recommended that the
junction box be mounted in an area that stays relatively dry.
Mount in an area where the wiring connection will not get stepped on or disturbed.
Mount in an area that is accessible for troubleshooting and servicing the system.
Ensure the DTS command module harness will reach all the connection points.
Fasten all junction box connections within 25.4 cm (10 in.) of the junction box.
Seal all unused connections with weather caps.
a
d
ob01481
b
c
e
a - Clamp
b - Weather cap (859318T 2)
c - Junction box
d - 25.4 cm (10 in.)
e - DTS Command Module harness
Non-Mercury Marine Provided Ignition Switch
!
CAUTION
Prevent unexpected engine start-up. Non-Mercury Marine ignition switches may allow
sufficient current leakage to cause engine to start unexpectedly.

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Mercury 225 VERADO Specifications

General IconGeneral
Horsepower225 HP
Full Throttle RPM Range5800-6400 RPM
SteeringElectro-hydraulic power steering
Dry Weight635 lbs / 288 kg
Cylinders6
Gear Ratio1.85:1
Alternator Output70 amp (882 watt)
Shaft Length20", 25"
Starting SystemElectric
Warranty3 years
Fuel Induction SystemElectronic Fuel Injection (EFI)

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