EasyManuals Logo

Mercury Optimax 135 Service Manual

Mercury Optimax 135
522 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #402 background imageLoading...
Page #402 background image
6
B
LEFT HAND NON-RATCHETING
90-855347R1 JANUARY 1999 Page 6B-1
LOWER UNIT
Section 6B – Left Hand Non-Ratcheting
Table of Contents
Gear Housing Specifications (Counter Rotation) 6B-1. .
Special Tools 6B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Housing (Drive Shaft)(Counter Rotation) 6B-6. . .
Gear Housing (Prop Shaft)(Counter Rotation) 6B-8. . . .
General Service Recommendations 6B-11. . . . . . . . . . .
Removal, Disassembly, Cleaning and Inspection of
Counter Rotation (Left Hand) Gear Housing 6B-12. . . .
Water Pump 6B-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Carrier and Propeller Shaft 6B-17. . . . . . . . .
Shift Shaft 6B-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Shaft 6B-21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Actuator Rod 6B-24. . . . . . . . . . . . . . . . . . . . . .
Forward Gear and Bearing Adapter 6B-24. . . . . . . . .
Pinion Gear and Driveshaft 6B-26. . . . . . . . . . . . . . . .
Reverse Gear 6B-28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Housing 6B-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly and Installation of Counter Rotation
Gear Housing 6B-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driveshaft Needle Bearing 6B-31. . . . . . . . . . . . . . . . .
Bearing Carrier, Forward Gear and Bearing
Adaptor 6B-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reverse Gear Bearing Adaptor Assembly 6B-35. . .
Driveshaft and Pinion Gear 6B-37. . . . . . . . . . . . . . . .
Pinion Gear Depth 6B-39. . . . . . . . . . . . . . . . . . . . . . . .
Reverse Gear 6B-41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forward Gear 6B-42. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Shaft/Forward Gear Bearing
Adapter/Bearing Carrier 6B-45. . . . . . . . . . . . . . . . . . .
Water Pump 6B-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Lubricant Filling Instructions 6B-55. . . . . . . . . .
Installing Gear Housing to Driveshaft Housing 6B-55
Propeller Installation 6B-56. . . . . . . . . . . . . . . . . . . . . .
Gear Housing Specifications (Counter Rotation)
Ratio Pinion Depth Forward Gear
Backlash
Reverse Gear
Backlash
1.87:1 0.025 in. (0.635 mm)
With Tool 91-12349A2
using Disc #2 and
Flat #7
0.018 in. to 0.027 in.
(0.460 mm to 0.686
mm) Pointer on line
mark #1
0.030 in. to 0.050 in.
(0.762 mm to 1.27 mm)
2.0:1 0.025 in. (0.635 mm)
With Tool 91-12349A2
using Disc #2 and
Flat #7
0.015 in. to 0.022 in.
(0.38 mm to 0.56 mm)
Pointer on line mark
#2
0.030 in. to 0.050 in.
(0.762 mm to 1.27 mm)
Gearcase Lubricant Capacity
All Ratios 22.5 fl. oz. (665.4 ml)

Table of Contents

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Mercury Optimax 135 and is the answer not in the manual?

Mercury Optimax 135 Specifications

General IconGeneral
Engine TypeV6
Horsepower135 HP
Fuel Induction System2-stage direct fuel injection
Full Throttle RPM Range5000-5750 RPM
Alternator Output60 amp / 756 watt
Starting SystemElectric
SteeringRemote
Dry Weight431 lbs
Shaft Length20", 25"

Related product manuals