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Mitsubishi 6A1 series User Manual
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6A1
ENGINE
(E
-
W)
-
Special
T
ools
1
1A-2-4
T
ool
Use
Name
Number
MD998780
SETTING
TOOL
Piston
pin
Removal
and
installation
of
piston
pin
MD998781
Flywheel
stopper
Holding
flywheel
and
drive
plate
MD998784
V
alve
spring
compressor
adapter
Compression
of
valve
spring
(MIVEC)
(Use
with
MD998772)
PWEE9622
E
Feb.
1997
Mitsubishi
Motors
Corporation
14
16
Table of Contents
Table of Contents
1
General Information
3
General Specifications
3
Service Specifications
4
Specifications 11A-1-1
4
Rework Dimensions
6
Torque Specification
7
Sealants
10
New Tightening Method - by Use of Bolts to be Tightened in Plastic Area
10
Disassembly
11
Surface Preparation
11
Form-In-Place Gasket Application
11
Mivec
12
Special Tools
12
2-1
12
Drive Belt
16
Removal and Installation
16
3-1
16
Engine Cover
16
Engine Hanger
16
Oil Level Gauge Guide
16
Tensioner Pulley
16
Tensioner Pulley Bracket a
16
Crankshaft Pulley Bolt Installation
18
Crankshaft Pulley Bolt Removal
18
Installation Service Points
18
Removal Service Points
18
Timing Belt
19
4-1
19
Angle Sensor
19
Engine Support Bracket
19
Tensioner Arm
19
Tensioner Pulley
19
Camshaft Sprocket Bolt Installation
21
Camshaft Sprocket Bolt Removal
21
Timing Belt Removal
21
Auto Tensioner Setting
22
Timing Belt Installation
22
Inspection
25
Auto Tensioner
26
Fuel and Emission Control Parts
27
5-1
27
Air Intake Plenum Stay
27
EGR Valve
27
Throttle Body
27
Air Intake Plenum
27
Delivery Pipe
27
Fuel Pipe
27
Fuel Pressure Regulator
27
Fuel Pressure Regulator Installation
29
Injector Installation
29
Gasket Installation
29
6A1 Engine (E
29
Ignition System
30
6-1
30
Spark Plug
30
Water Cover (SOHC)
30
Distributor Installation
31
Ignition Coil (MIVEC)
31
Water Pump and Water Pipe
32
7-1
32
Engine Coolant Temperature Sensor
32
Heater Pipe (SOHC)
32
Thermostat Housing
32
Water Inlet Fitting
32
Water Outlet Fitting
32
Sealant Application to Water Outlet Fitting
34
Sealant Application to Water Pump
34
Thermostat Installation
34
Water Pipe/O-Ring Installation
34
Sealant Application to Engine Coolant Temperature Gauge Unit
35
Exhaust Manifold Stay
36
Heat Protector
36
Intake Manifold and Exhaust Manifold
36
Rocker Arm and Camshaft <Sohc
38
Rocker Arm and Rocker Shaft
38
Rocker Cover
38
Thrust Case
38
Camshaft Installation
39
Lash Adjuster Installation
39
Rocker Arms and Rocker Arm Shafts Removal
39
Rocker Shaft Spring/Rocker Arms and Rocker Arm Shaft Installation
39
Camshaft
40
Camshaft Oil Seal Installation
40
Lash Adjuster Leak down Test
41
Rocker Cover and Camshaft <Mivec
42
Arm Spring Holder
42
Cam Cap
42
Oil Control Valve Holder
42
Camshaft Bearing Cap/Cam Cap Installation
43
Oil Control Valve Installation
44
Semi-Circular Packing/Camshaft Holder Installation
44
Circular Packing Installation
45
Oil Control Valve
45
Rocker Cover Installation
45
Valve Clearance Adjustment
46
Rocker Arm and Rocker Shaft Cap <Mivec
48
Rocker Arm and Rocker Shaft Cap <Mivec> 11A-11-1
48
Spring Guide Installation
49
Rocker Shaft Cap Installation
49
Cylinder Head and Valves
50
12-1
50
Precaution for Removed Parts
52
Cylinder Head Bolt Removal
52
Retainer Lock Removal
52
Valve Handling Precautions
53
Valve Stem Seal Removal
53
Valve Stem Seal Installation
54
Valve Spring Installation
54
Retainer Lock Installation
54
Cylinder Head Bolt Installation
55
Cylinder Head
56
Valve
56
Valve Spring
57
Valve Seat
57
Valve Guide
57
Valve Guide Replacement
58
Valve Seat Replacement Procedure
58
Valve Seat Reconditioning Procedure
58
Oil Pump Case and Oil Pan
60
13-1
60
Oil Pressure Switch
60
Oil Filter Cover
60
Water Hose
60
Bolt
60
Drain Plug
60
Oil Level Sensor
60
Oil Screen
60
Relief Plug
60
Oil Pan Removal
62
Inner Rotor/Outer Rotor Installation
62
Sealant Application to Oil Pump Case
62
Oil Seal Installation
62
Oil Pan Installation
63
Drain Plug Gasket Installation
63
Oil Pump
64
Sealant Application to Sealant to Oil Pressure Switch
64
Oil Filter Installation
64
Oil Cooler Installation
64
Oil Level Sensor
65
Piston and Connecting Rod 11A-14-1
66
Connecting Rod Cap Removal
67
Piston Pin Removal
67
Piston Pin Installation
68
Oil Ring Installation
69
Piston Ring Installation
69
Piston and Connecting Rod Installation
69
Connecting Rod Bearings Installation
70
Connecting Rod Cap Installation
70
Connecting Rod Cap Nut Installation
71
Piston Ring
72
Crankshaft Pin Oil Clearance
72
Idler Pulley
73
Crankshaft, Cylinder Block, Flywheel and Drive Plate 11A-15-1
73
Detonation Sensor
73
Rear Plate
73
Bell Housing Cover
73
Crankshaft Bearing Installation
74
Bearing Cap/Bearing Cap Bolt Installation
75
Application of Oil Seal Case
76
Drive Plate Bolt/Flywheel Bolt Installation
76
Crankshaft Oil Clearance
76
Cylinder Block
77
Boring Cylinder
77
5
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Mitsubishi 6A1 series Specifications
General
Brand
Mitsubishi
Model
6A1 series
Category
Engine
Language
English
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