6A1 ENGINE (E-W) -
Cylinder Head and Valves
11A-12-9
VALVE SEAT RECONDITIONING PROCEDURE
(1) Before correcting the valve seat, check the clearance
between the valve guide and valve. If necessary, replace
the valve and/or valve guide.
(2) Using the appropriate special tool or seat grinder, correct
the valve seat to achieve the specified seat width and
angle.
(3) After correcting the valve seat, lap the valve and valve
seat using lapping compound. Then, check the valve
stem projection (refer to VALVE SEAT in INSPECTION).
VALVE SEAT REPLACEMENT PROCEDURE
(1) Cut the valve seat to be replaced from the inside to thin
the wall thickness. Then, remove the valve seat.
(2) Rebore the valve seat hole in the cylinder head to a
selected oversize valve seat diameter.
Intake valve seat hole diameter
0.3 O.S. <SOHC>: 29.80 - 29.82 mm
<MIVEC>: 32.30 - 32.32 mm
0.6 O.S. <SOHC>: 30.10 - 30.12 mm
<MIVEC>: 32.60 - 32.62 mm
Exhaust valve seat hole diameter
0.3 O.S. <SOHC>: 27.80 - 27.82 mm
<MIVEC>: 29.80 - 29.82 mm
0.6 O.S. <SOHC>: 28.10 - 28.12 mm
<MIVEC>: 30.10 - 30.12 mm
(3) Before fitting the valve seat, either heat the cylinder head
up to approximately 250_C or cool the valve seat in liquid
nitrogen, to prevent the cylinder head bore from galling.
(4) Correct the valve seat to the specified width and angle.
VALVE GUIDE REPLACEMENT
(1) Force the valve guide out toward the cylinder block using
a press.
(2) Machine the valve guide hole in the cylinder head to
the size of the oversize valve guide to be installed.
Caution
D
Do not use the valve guide of the same size as
the removed one.
Valve guide hole diameters in cylinder head
0.05 O.S.: 11.05 - 11.07 mm
0.25 O.S.: 11.25 - 11.27 mm
0.50 O.S.: 11.50 - 11.52 mm
PWEE9622
E
Feb. 1997Mitsubishi Motors Corporation
1EN0105
0.9 - 1.3 mm
0.9 - 1.3 mm
65
_
65
_
44
_
44
_
15
_
15
_
1EN0274
0.5 - 1.0 mm
Cut away
0.5 - 1.0 mm
1EN0275
Valve seat
height
Oversize valve seat
hole diameter
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