EasyManua.ls Logo

Mitsubishi 6A1 series User Manual

Mitsubishi 6A1 series
83 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
GENERAL INFORMATION 11A-0-3
...........................................
1.SPECIFICATIONS 11A-1-1
...............................................
SERVICE SPECIFICATIONS 11A-1-1
..................................
REWORK DIMENSIONS 11A-1-3
.......................................
TORQUE SPECIFICATION 11A-1-4
....................................
NEW TIGHTENING METHOD - BY USE OF BOLTS TO BE
TIGHTENED IN PLASTIC AREA 11A-1-7
..............................
SEALANTS 11A-1-7
.....................................................
FORM-IN-PLACE GASKET (FIPG) 11A-1-8
............................
2.SPECIAL TOOLS 11A-2-1
................................................
3.DRIVE BELT 11A-3-1
.....................................................
4.TIMING BELT 11A-4-1
....................................................
5.FUEL AND EMISSION CONTROL PARTS 11A-5-1
......................
6.IGNITION SYSTEM 11A-6-1
..............................................
7.WATER PUMP AND WATER PIPE 11A-7-1
..............................
8.INTAKE MANIFOLD AND EXHAUST MANIFOLD 11A-8-1
..............
9.ROCKER ARM AND CAMSHAFT <SOHC> 11A-9-1
....................
10.ROCKER COVER AND CAMSHAFT <MIVEC> 11A-10-1
.................
11. ROCKER ARM AND ROCKER SHAFT CAP <MIVEC> 11A-11-1
........
12.CYLINDER HEAD AND VALVES 11A-12-1
................................
13.OIL PUMP CASE AND OIL PAN 11A-13-1
................................
14.PISTON AND CONNECTING ROD 11A-14-1
..............................
15.CRANKSHAFT, CYLINDER BLOCK, FLYWHEEL
AND DRIVE PLATE 11A-15-1
..............................................
11A-0-1
PWEE9622
E
Feb. 1997Mitsubishi Motors Corporation
ENGINE
6A1 SERIES
CONTENTS

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Mitsubishi 6A1 series and is the answer not in the manual?

Mitsubishi 6A1 series Specifications

General IconGeneral
BrandMitsubishi
Model6A1 series
CategoryEngine
LanguageEnglish

Summary

Engine Specifications and Data

Service Specifications Overview

Detailed service specifications for engine components, including measurements and tolerances.

Rework Dimensions and Limits

Specifications for component dimensions that can be reworked or replaced if worn.

Torque Specifications for Fasteners

Torque values required for various bolts and nuts during engine assembly.

New Tightening Method for Plastic Area Bolts

Procedure for tightening bolts in plastic areas using a specific torque and angle method.

Sealant Application Guidelines

Recommended sealants and their applications for various engine components.

Form-in-Place Gasket (FIPG) Procedures

Instructions and precautions for applying FIPG sealants to engine joints.

Special Tools for Engine Service

Drive Belt Service Procedures

Drive Belt Removal and Installation <SOHC>

Step-by-step guide for removing and installing the drive belt on SOHC engines.

Drive Belt Removal and Installation <MIVEC>

Step-by-step guide for removing and installing the drive belt on MIVEC engines.

Timing Belt System Maintenance

Timing Belt R&I Procedures <SOHC>

Detailed instructions for removing and installing the timing belt on SOHC engines.

Timing Belt R&I Procedures <MIVEC>

Detailed instructions for removing and installing the timing belt on MIVEC engines.

Timing Belt Inspection and Related Checks

Procedures for inspecting the timing belt condition and related components.

Fuel and Emission Control System Service

Fuel/Emission Control R&I <SOHC>

Removal and installation procedures for fuel and emission control parts on SOHC engines.

Fuel/Emission Control R&I <MIVEC>

Removal and installation procedures for fuel and emission control parts on MIVEC engines.

Ignition System Service

Ignition System R&I <SOHC>

Procedures for removing and installing ignition system components on SOHC engines.

Ignition System R&I <MIVEC>

Procedures for removing and installing ignition system components on MIVEC engines.

Water Pump and Water Pipe Service

Water Pump/Pipe R&I <SOHC>

Removal and installation steps for the water pump and associated piping on SOHC engines.

Water Pump/Pipe R&I <MIVEC>

Removal and installation steps for the water pump and associated piping on MIVEC engines.

Intake and Exhaust Manifold Service

Intake/Exhaust Manifold R&I <SOHC>

Procedures for removing and installing intake and exhaust manifolds on SOHC engines.

Intake/Exhaust Manifold R&I <MIVEC>

Procedures for removing and installing intake and exhaust manifolds on MIVEC engines.

Rocker Arm and Camshaft Service <SOHC>

Rocker Arm and Camshaft Removal/Installation

Detailed steps for removing and installing rocker arms and camshafts in SOHC engines.

Camshaft Oil Seal Installation

Procedure for installing the camshaft oil seals correctly.

Camshaft Inspection Procedures

Methods for inspecting camshaft height and other critical parameters.

Lash Adjuster Leak Down Test

Test procedure to check the leak-down characteristics of lash adjusters.

Rocker Cover and Camshaft Service <MIVEC>

Rocker Cover and Camshaft Removal/Installation Procedures

Comprehensive steps for removing and installing rocker covers and camshafts in MIVEC engines.

Camshaft Installation and Related Procedures

Instructions for installing camshafts, bearing caps, and cam caps with proper alignment.

Valve Clearance Adjustment Procedure

Steps to adjust valve clearance for intake and exhaust valves.

Component Inspection Procedures

Inspection guidelines for various components within the rocker cover assembly.

Rocker Arm and Rocker Shaft Cap Service <MIVEC>

Rocker Arm/Shaft Cap Removal and Installation Procedures

Steps for removing and installing rocker arms and rocker shaft caps in MIVEC engines.

Component Installation and Related Steps

Guidelines for installing spring guides, rocker shaft caps, and ensuring smooth movement.

Cylinder Head and Valves Service

Cylinder Head and Valves R&I Procedures

Comprehensive procedures for removing and installing cylinder heads and valves.

Cylinder Head Bolt Installation Procedure

Detailed steps for correctly installing and torquing cylinder head bolts.

Valve Stem Seal and Spring Installation

Instructions for installing new valve stem seals and valve springs.

Cylinder Head and Valve Inspection

Methods for inspecting cylinder head flatness, valve seats, and valve dimensions.

Oil Pump Case and Oil Pan Service

Oil Pump Case/Oil Pan R&I Procedures

Steps for removing and installing the oil pump case and oil pan.

Oil Pan Removal and Installation

Specific procedures for removing the oil pan and installing it with sealant.

Oil Pump Case and Rotor Installation

Instructions for installing the oil pump case, rotors, and seals.

Oil Pump Inspection Procedures

Methods for inspecting oil pump tip clearance, side clearance, and body clearance.

Piston and Connecting Rod Service

Piston and Connecting Rod Removal/Installation Procedures

Steps for removing and installing pistons and connecting rods.

Piston Pin Installation Procedure

Detailed method for installing the piston pin using special tools.

Connecting Rod Bearing Installation

Guidelines for selecting and installing connecting rod bearings.

Piston Ring Installation and Inspection

Procedures for installing piston rings and inspecting clearances.

Crankshaft, Cylinder Block, Flywheel, and Drive Plate Service

Crankshaft Assembly R&I Procedures

Steps for removing and installing crankshaft, cylinder block, flywheel, and drive plate.

Crankshaft Bearing Installation

Procedures for installing crankshaft bearings based on size and identification marks.

Bearing Cap and Bolt Installation Procedures

Guidelines for installing bearing caps and tightening bearing cap bolts.

Cylinder Block Inspection and Boring

Methods for inspecting cylinder block surface, bore, and out-of-roundness.

Related product manuals