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Mitsubishi City Multi PURY-P400 User Manual

Mitsubishi City Multi PURY-P400
145 pages
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AIR CONDITIONERS CITY MULTI
Models PURY-P400, P500YEM-A
Service Handbook
Service Handbook PURY-P400, P500YEM-A
New publication effective Mar. 2004
Specifications subject to change without notice.
Service Handbook PURY-P400, P500YEM-A
Issued in 2004 Mar. MEE03K208
Printed in Japan
HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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Mitsubishi City Multi PURY-P400 Specifications

General IconGeneral
SeriesCity Multi
RefrigerantR410A
Voltage (V)380-415
Phase3
Hertz (Hz)50
Operating Temperature (Cooling)-5 to +46°C

Summary

Safety Precautions

Before Installation and Electric Work

Crucial safety guidelines for installation and electrical work, including warnings and precautions.

Symbols Used in Text and Illustrations

Explains the meaning of symbols used in the manual's text and illustrations for clarity.

1 Precautions for R407C Refrigerant

Piping Material and Handling Precautions

Guidelines for selecting, storing, and preparing refrigerant piping to prevent contamination.

Tool Usage and Refrigerant Management

Rules for using tools, charging cylinders, and handling leaks with R407C refrigerant.

Storage of Piping Material

Instructions for proper indoor storage and sealing of piping materials before installation.

Piping Machining

Proper oil application for flange connections to prevent refrigerant oil degradation.

Brazing

Special care required during brazing to prevent contaminants from entering the refrigerant circuit.

Airtightness Test

Procedure for checking equipment airtightness using nitrogen and specific detectors.

Vacuuming

Detailed steps for vacuuming the system and required equipment specifications.

Charging of Refrigerant

Proper method for charging refrigerant in liquid state for non-azeotropic refrigerants.

Dryer Replacement

Procedures for replacing the dryer and handling the refrigerant circuit.

2 Component of Equipment

Appearance of Components

Visual identification and labeling of major outdoor unit components.

MAIN Board Component Identification

INV Board Component Identification

FANCON Board Component Identification

G/A Board Component Identification

SNB Board Visual

Y-C Board Visual

BC Controller Component Identification

RELAY 10 Board Visual

RELAY 4 Board Visual

2 Refrigerant Circuit Diagram and Thermal Sensor

3 Electrical Wiring Diagram

4 Standard Operation Data

Cooling Operation Data

Table detailing standard operating data for the unit in cooling mode.

Heating Operation Data

5 Function of Dip SW and Rotary SW

Outdoor Unit Switch Functions

Details on DIP and rotary switch functions for the outdoor unit's operation.

Indoor Unit Switch Functions

Details on DIP switch functions for indoor units, including SW1 and SW3.

3 Test Run

Before Test Run

Essential checks and precautions to perform before initiating a test run.

Caution at Inverter Check

Safety warnings and procedures for checking the inverter section due to high voltage.

Checkpoints for Test Run Options

Notes on Drain Water Lifting-Up Mechanism

Checkpoints for System Structure

Transmission Line Checks

4 Grouping Registration of Indoor Units with M-NET Remote Controller

Switch Functions

Explanation of remote controller buttons and their functions for unit registration.

Unit Nomenclature Display

Registration, Deletion, and Retrieval Description

Group Registration of Indoor Unit

Registration Method

Step-by-step guide for registering indoor units with the remote controller.

Method of Retrieval/Confirmation

Deleting Registration Information

Deletion of Information on Address Not Existing

5 Control

1 Control of Outdoor Unit

Overview of the outdoor unit's control logic, including startup and capacity control.

No. 2 Compressor Operation, Stopping, and Switching

Pressure Control

Discharge Temperature Control

Compressor Frequency Control

Bypass - Capacity Control

Bypass Valve (SV6a) Operation

Bypass Solenoid Valves (SV1, SV4) Operation

Capacity Control Solenoid Valves (SV22, SV32)

Oil Return Control (Electronic Expansion Valve)

Defrosting Control

Starting Defrosting

End of Defrosting

Defrost-Prohibit Periods

Abnormalities During Defrosting

Changes in Operating Indoor Units During Defrosting

Compressors Operating During Defrosting

Control of Liquid-Level Detecting Heater

Judgement and Control of Refrigerant Amount

Judgement of Accumulator Liquid Level

Method for judging accumulator liquid level using temperature sensors and comparison.

Control of Liquid Level Detection

Conditions and procedures for liquid level detection control, including prohibitions.

Outdoor Unit Heat Exchanger Capacity Control

Circulating Composition Sensor (CS Circuit)

Control at Initial Starting

Emergency Response Operating Mode

2 Control of BC Controller

Control of SVA, SVB and SVC

Control signals for SVA, SVB, and SVC based on operating mode and connection.

Control of SVM1 (FA Type)

Control of SVM1 based on operation mode for FA type units.

Control of LEV

Control of LEV opening based on operation mode, superheat, and differential pressure.

3 Operation Flow Chart

Outdoor Unit Operation Flow Chart

Flowchart detailing the outdoor unit's operation sequence and error handling.

BC Controller Operation Flow Chart

Indoor Unit Operation Flow Chart

Cooling Operation Flow Chart

Heating Operation Flow Chart

Dry Operation Flow Chart

4 List of Major Component Functions

Electronic Expansion Valve Functions

Function, specification, and inspection method of the electronic expansion valve.

Thermistor Functions

Function, specification, and inspection method of various thermistors.

Compressor Functions

Function, specification, and inspection method of the compressor.

Pressure Sensor Functions

Function and specifications of high and low pressure sensors.

Pressure Switch Functions

Function and specifications of pressure switches.

Thermistor Functions (Outdoor Unit)

Solenoid Valve Functions

Solenoid Valve Functions (Heat Exchanger)

Linear Expansion Valve (SLEV) Function

Heater Specifications

4-Way Valve Function

5 Resistance of Temperature Sensor

6 Refrigerant Amount Adjustment

Operating Characteristics and Refrigerant Amount

Relationship between operating characteristics and the required refrigerant amount.

Adjustment and Judgement of Refrigerant Amount

Methods for judging and adjusting refrigerant levels based on symptoms.

Checking Operating Conditions

Cautions When Judging Liquid Level

Additional Refrigerant Charge Volume

3 Refrigerant Volume Adjustment Mode Operation

Refrigerant Adjustment in Cooling Season (Flow Chart)

Refrigerant Adjustment in Heating Season (Flow Chart)

7 Troubleshooting

Principal Parts Troubleshooting

Troubleshooting guides for key unit components.

Pressure Sensor Troubleshooting

Solenoid Valve (SV1-8) Troubleshooting

Check Valves Block

4 LEV

Outdoor Unit LEV Operations

LEV operations, pulse signals, and troubleshooting for outdoor units.

Indoor Unit and BC Controller LEV Operations

LEV Failure Modes and Troubleshooting

Outdoor LEV (SLEV) Coil Removal/Installation

5 Inverter and Compressor

Inverter Related Defect Identification and Countermeasures

Identifying and troubleshooting inverter-related defects and component failures.

Treatment of Inverter Output Related Troubles

Remedies for a Main Power Breaker Trip

Simple Checking Procedure for Main Inverter Circuit Components

Caution at Replacement of Inverter Parts

Intelligent Power Module (IPM) Troubleshooting

Diode Stack Continuity Check

Trouble and Remedy of Remote Controller (MA Remote Controller)

MA Remote Controller Symptom 3 Troubleshooting

Troubleshooting when the MA remote control indication goes off and the unit stops.

MA Remote Controller Symptom 4 Troubleshooting

Trouble and Remedy of Remote Controller (M-NET Remote Controller)

M-NET Remote Controller Symptom 3 Troubleshooting

Troubleshooting when the M-NET remote controller "HO" display persists.

M-NET Remote Controller Symptom 4 Troubleshooting

Transmission Power Circuit (30 V) Check Procedure

8 Investigation of Transmission Wave Shape/Noise

Symptoms Caused by Transmission Line Noise

Identifies symptoms resulting from noise interference in the transmission line.

Method to Confirm Wave Shape

How to confirm transmission wave shape and voltage levels using an oscilloscope.

Checkpoints and Measures Against Noise

9 Treatment of Fan Motor Related Troubles

10 Troubleshooting BC Controller Components

Pressure Sensor Troubleshooting

Flowchart for diagnosing and resolving pressure sensor issues in the BC controller.

Pressure Sensor Replacement Precautions

2 Temperature Sensor Troubleshooting

3 LEV and Solenoid Valve Troubleshooting Flow Chart

LEV Symptoms and Checks

Common LEV symptoms and methods for checking fully-open/closed status.

Solenoid Valve Troubleshooting

Solenoid Valve Coordination Signals

BC Controller Transformer Check

2 BC Controller Disassembly Procedure

Service Panel Disassembly

Procedure for removing the service panel to access internal components.

Control Box Access

Procedure for accessing the control box and relay boards for inspection.

Thermistor Check and Replacement

Pressure Sensor Check and Replacement

LEV Replacement Procedure

Solenoid Valve Coil Replacement

Check Code List

Types of Errors

Comprehensive list of check codes and their corresponding error types.

Intermittent Fault Check Codes

3 Self-diagnosis and Countermeasures by Check Code

Mechanical Error Troubleshooting

Troubleshooting steps for mechanical errors based on specific check codes.

Discharge Temperature Abnormality Troubleshooting

Low Pressure Saturation Temperature Sensor Abnormality (TH2) Troubleshooting

Liquid Level Detecting Temperature Sensor Abnormality (TH4) Troubleshooting

Liquid-Level Detecting Temperature Sensor Abnormality (TH3) Troubleshooting

Low Pressure Abnormality (Outdoor Unit) Troubleshooting

High Pressure Abnormality 1 (Outdoor Unit) Troubleshooting

High Pressure Abnormality 2 (Outdoor Unit) Troubleshooting

Liquid Side Abnormality Troubleshooting

High Pressure Abnormality (BC Controller) Troubleshooting

Overcharged Refrigerant Troubleshooting

Water Leak Abnormality Troubleshooting

Drain Pump Abnormality Troubleshooting

Drain Sensor Abnormality Troubleshooting

Float Switch Operation Error Troubleshooting

Reverse Phase Abnormality Troubleshooting

Power Supply Sync Signal Abnormality Troubleshooting

Fan-Speed Abnormality Troubleshooting

VDC Sensor/Circuit Abnormality Troubleshooting

Bus Voltage Abnormality Troubleshooting

Radiator Panel Overheat Protection Troubleshooting

Overload Protection Troubleshooting

IPM Alarm Output / Bus Voltage Abnormality Troubleshooting

Cooling Fan Abnormality Troubleshooting

Thermal Sensor Abnormality (BC Controlled) Troubleshooting

TH2 Sensor Abnormality Troubleshooting

TH4 Sensor Abnormality Troubleshooting

TH3 Sensor Abnormality Troubleshooting

Outdoor Unit Pressure Sensor Abnormality Troubleshooting

BC Controller Pressure Sensor Abnormality Troubleshooting

IAC Sensor/Circuit Abnormality Troubleshooting

Incorrect Indoor Model and BC Controller Connection Error Troubleshooting

2 Communication/System Errors

Multiple Address Error Troubleshooting

Troubleshooting for multiple address errors detected in communication.

Transmission Processor Hardware Error Troubleshooting

Troubleshooting for transmission processor hardware errors.

Transmission Circuit Bus-Busy Error Troubleshooting

No ACK Error Troubleshooting

No ACK Error Troubleshooting (Single Refrigerant System)

No ACK Error Troubleshooting (Group Operation Systems)

No ACK Error Troubleshooting (System Controller MELANS)

Addresses That Should Not Exist

3 System Error

Total Capacity Error Troubleshooting

Troubleshooting for errors related to exceeding the total capacity of indoor units.

Capacity Code Error Troubleshooting

Troubleshooting for errors related to incorrect capacity code settings.

Connected Unit Count Over Troubleshooting

Troubleshooting for errors when the connected unit count exceeds the limit.

Address Setting Error Troubleshooting

Branch No. Setting Error Troubleshooting

Remote Control Sensor Error Troubleshooting

Indoor Model and BC Controller Connection Error Troubleshooting

4 LED Monitor Display

How to Read LED on Service Monitor

Guide to interpreting LED indicators on the service monitor for operating conditions.

8 Preparation, Repairs, and Refrigerant Refilling

Location of Leaks: Extension Piping or Indoor Units (Cooling)

Steps for locating leaks in extension piping or indoor units during cooling mode.

Location of Leaks: Outdoor Unit (Cooling Mode)

Location of Leaks: Extension Piping or Indoor Units (Heating)

Location of Leaks: Outdoor Unit (Heating)

9 Check the Composition of the Refrigerant

Refrigerant Composition Check Procedure

Flowchart for checking and verifying the refrigerant composition and circulation.

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