Disassembly/Assembly
42
Radio
Disassembly—
Detailed
When disassembling and reassembling the radio, pay particular attention to the snaps and
tabs and how parts align with each other.
The following steps describe how to disassemble the radio. This includes the following
major components:
• Front Cover
• Chassis
• Backup Battery
• Keypad
• Keypad/option board
• Display
• Speaker, microphone, universal flex connector
• PTT
Required Tools • Small, flat-bladed screwdriver
• TORX™ T7-IP screwdriver
• Chassis Opener/Knob removal tool (Motorola part number 6685666D01)
Front Cover from
Chassis
Disassembly
For this section, please refer to the Model III exploded view and parts list on page 35 for
part numbers and more information on the location of parts in the radio.
1. Turn off the radio.
2. Remove the battery completely from the radio (see Figure 19 and Figure 20 on page
38).
3. Remove the antenna (see Figure 16 on page 37).
Table 16. Front Cover from Chassis Disassembly
Exploded
View
Item
Number
Motorola Part Number Description
1 1585746D03 Cover, Front Assembly Kit
3 8485939D01 Assembly Speaker/Microphone/Universal
Connector Flex
21 2785787C01 Chassis Cover, Rear
24 3680529Z01 Knob, Volume
25 3685779C01 Knob, Frequency (16-Position Select)
27 4585782C01 Lever, Concentric Switch
30 Typical Antenna
32 8485268D01 Board, Jumper Flex
37 Typical Battery
39 0485667D01 Washer, Teflon
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