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8 V 2000 M51A
MTU 8 V 2000 M51A User Manual
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Right side
1
Engine coolant drain plug
2
Engine coolant drain plug
3
Engine oil filter
4
Fuel priming pump
5
Raw water pump filling
plug
6
Oil filler neck (connection
left or right engine side
optional)
7
Oil dipstick (connection
left or right engine side
optional)
4
Leak-off fuel tank
MW15550/06E 2012-02
|
Task Description
|
219
TIM-ID: 0000006697 - 002
218
220
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
6
General Conditions
6
Personnel and Organizational Requirements
7
Transportation
8
Safety Regulations for Startup and Operation
11
Safety Regulations for Maintenance and Repair Work
12
Auxiliary Materials, Fire Prevention and Environmental Protection
15
Conventions for Safety Instructions in the Text
17
Engine Side and Cylinder Designations
18
2 General Information
18
Product Description
19
Engine Overview 2000 M50-M61A/B
28
Sensors, Actuators and Injectors - Overview
29
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
39
3 Technical Data
39
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
42
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
45
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
48
Engine Data 8V 2000M51A, Engine-Mounted Heat Exchanger
51
2000 M51A Engine Data: Remote Heat Exchanger
54
Engine Data 8V 2000M51B, Engine-Mounted Heat Exchanger
57
2000 M51B Engine Data: Remote Heat Exchanger
60
Condition: Intake-Air Temperature 25 °C
60
Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
63
2000 M50A Engine Data: Remote Heat
66
Exchanger, Reference Condition: Intake-Air Temperature 25 °C
66
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
69
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake Air Temperature 45 °C
72
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
75
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
78
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
81
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
84
Engine Data 12V 2000 M51A, Engine-Mounted Heat Exchanger
87
2000 M51A Engine Data: Remote Heat Exchanger
90
Engine Data 12V 2000M51B, Engine-Mounted Heat Exchanger
93
2000 M51B Engine Data: Remote Heat Exchanger
96
Condition: Intake-Air Temperature 25 °C
96
Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
99
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
102
2000 M50A Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
105
2000 M50A Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
108
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
111
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 25 °C
114
2000 M50B Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
117
2000 M50B Engine Data: Remote Heat Exchanger, Reference Condition: Intake-Air Temperature 45 °C
120
Mounted Heat Exchanger
123
2000 M51A Engine Data: Remote Heat Exchanger
126
Engine Data 16V 2000M51B, Engine
129
2000 M51B Engine Data: Remote Heat Exchanger
132
Firing Order
135
Engine - Main Dimensions
136
4 Operation
137
Putting the Engine into Operation
137
Putting the Engine into Operation (Out-Of- Service Period > 3 Months)
137
Putting the Engine into Operation after Scheduled Out-Of-Service Period
138
Operational Checks
139
LOP - Controls
140
Starting the Engine from LOP
142
Stopping the Engine from LOP
143
Stopping the Engine from LOP (Without Blue Line Automation System)
143
Emergency Stop from LOP
144
After Stopping the Engine
145
Plant - Cleaning
146
5 Maintenance
147
Maintenance Task Reference Table [QL1]
147
Maintenance Task Reference Table [QL1]
148
6 Troubleshooting
149
LOP Fault Messages
152
Solas
157
SOLAS Shielding as Per MTN 5233 - Installation
157
SOLAS Shielding - Installation as Per MTN 5233
158
SOLAS Shielding - Installation
159
Installation Locations for SOLAS Shielding
160
7 Task Description
157
Engine
166
Engine - Barring Manually
166
Engine Cranking on Starter
167
Cylinder Liner
168
Cylinder Liner - Endoscopic Examination
168
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
170
Crankcase Breather
172
Crankcase Ventilation - Oil Separator Element Replacement, Diaphragm Check and Replacement
172
Crankcase Breather - Cleaning Oil Separator Element
174
Valve Drive
175
Valve Clearance - Check and Adjustment
175
Adjusting Valve Clearance
176
Cylinder Head Cover - Removal and Installation
178
Injection Pump / HP Pump
179
Injection Pump - Replacement
179
Injection Pump - Removal and Installation
180
Injection Valve / Injector
183
Injector - Replacement
183
HP Fuel Line - Pressure Pipe Neck Replacement
184
Injector - Removal and Installation
186
Installing Injector
188
Fuel System
190
HP Fuel Line - Pressure Pipe Neck Replacement
190
Fuel - Draining
192
Fuel System - Venting
193
Fuel Filter
195
Fuel Filter - Replacement
195
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
197
Fuel Prefilter - Draining
198
Fuel Prefilter - Flushing
199
Fuel Prefilter - Filter Element Replacement
201
Charge-Air Cooling General, Left-Hand Side
203
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
203
Air Filter
204
Air Filter - Replacement
204
Air Filter - Removal and Installation
205
Air Intake
206
Contamination Indicator - Signal Ring Position Check
206
Starting Equipment
207
Starter - Condition Check
207
Lube Oil System, Lube Oil Circuit
208
Engine Oil - Level Check
208
Engine Oil - Change
209
Oil Filtration / Cooling
210
Oil Dipstick - Marking
210
Engine Oil Filter - Replacement
211
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
213
Coolant Circuit, General, High-Temperature Circuit
216
Drain and Venting Points
216
Engine Coolant - Level Check
221
Engine Coolant - Change
222
Engine Coolant - Draining
223
Engine Coolant - Filling
224
HT Coolant Pump - Relief Bore Check
225
Engine Coolant - Sample Extraction and Analysis
226
Raw Water Pump with Connections
227
Raw Water Pump - Relief Bore Check
227
Belt Drive
228
Drive Belt - Condition Check
228
Battery-Charging Generator
229
Battery-Charging Generator Drive - Drive Belt Check and Adjustment
229
Battery-Charging Generator Drive - Drive Belt Replacement
231
Engine Mounting / Support
233
Engine Mounting - Checking Condition of Resilient Mounts
233
Wiring (General) for Engine/Gearbox/Unit
234
Engine Wiring - Check
234
Accessories for (Electronic) Engine Governor / Control System
235
Engine Governor and Connectors - Cleaning
235
Engine Monitoring Unit and Connectors
236
Cleaning
236
Start Interlock Limit Switch - Check
237
ECU - Checking Plug Connections
238
Engine Monitoring Unit - Plug Connection Check
239
Engine Control Unit - Removal and Installation
240
Emergency Instrumentation (Local Operating Panel)
242
LOP and Connectors - Cleaning
242
LOP - Visual Inspection
243
LOP - Test Procedures
245
8 Appendix A
247
Abbreviations
247
MTU Contacts/Service Partners
250
9 Appendix B
251
Special Tools
251
Index
255
5
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MTU 8 V 2000 M51A Specifications
General
Brand
MTU
Model
8 V 2000 M51A
Category
Engine
Language
English
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