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NMFIRE NFPA20 User Manual

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Table of Contents

Questions and Answers:

NMFIRE NFPA20 Specifications

General IconGeneral
BrandNMFIRE
ModelNFPA20
CategoryWater Pump
LanguageEnglish

Summary

1.0 GENERAL

1.1 Safety Instruction

Instructions for installing and maintaining the fire pump group.

1.2 Safety Symbols

Explanation of danger, warning, caution, and note symbols used in the manual.

1.3 Safety Precaution

Pressurized Coolant

Warnings and precautions for high-temperature coolant safety.

Moving parts

Hazards associated with moving parts and necessary precautions.

Poisonous

Hazards of waste oil and required personal protective equipment.

Equipment Operation

Precautions for operating equipment safely when feeling discomfort.

Waste Gas

Hazards of waste gas and avoiding inhalation or contact.

Fire or Explosion

Warnings about flammable liquids causing fire or explosion.

Noise

Hearing loss risk from diesel engine noise and wearing earmuffs.

High temperature mental components

Burn hazards from hot components and wearing protective gloves.

Maintain or Install Fire Pump Equipment

Safety procedures for maintenance/installation and required PPE.

Poisonous

Ethylene glycol toxicity and proper disposal of coolant.

Starting liquid (such as diethyl ether)

Explosion hazards from starting fluids like diethyl ether.

Accidental or Remote Starting

Preventing accidental or remote starting of pumps to avoid injury.

Risk of Electric Shock

Hazards of electric shock and requirement for qualified personnel.

High Water Pressure

Procedure to release pipeline pressure before maintenance.

Risk of Fire

Preventing fires from loose cleaning materials near moving parts.

Risk of Fire

Preventing fire from accumulated combustible materials.

Risk of Fire

Preventing fire from grease/oil accumulation and fuel leaks.

Repair Safety

Ensuring safe access door opening during maintenance.

Preparation of multi-purpose ABC powder fire extinguisher

Guidance on fire extinguisher types for different fire classes.

Avoid Stepping on

Warnings against stepping on the fire pump group to prevent damage.

1.4 Safety Instruction for Operator/User

Improper Operation & Maintenance

Consequences of improper operation leading to fire, shock, or injury.

Lifting

Hazards of improper lifting and requirements for equipment/personnel.

1.4.1 Moving parts may cause serious injury

Detailed safety instructions for avoiding injury from moving parts.

1.4.2 Electric Shocks and Arc Flashes may cause serious injury

Hazards of energized circuits and risks of electric shock.

1.4.2 Electric Shocks and Arc Flashes may cause serious injury

Safety procedures for working on energized electrical systems.

1.4.3 Shut Down the Faulty Fire Pump Group

Procedures and warnings for safely shutting down a faulty pump.

1.4.4 AC Power Supply and Isolation

Requirements for AC power supply protection and grounding.

1.4.5 Disconnect AC power

Warnings about multiple power sources and safe disconnection.

1.4.6 Low Voltage Equipment (36 V to 500 KV)

Safety for low voltage equipment operation and maintenance.

1.4.7 Inflammable of Fuel Oil and Aerosol

Hazards and precautions for fuel oil, aerosols, and battery ventilation.

1.4.8 Overflow

Procedure for cleaning up overflows during refueling or oil changes.

1.4.9 Liquid Storage Unit

Installer responsibility for storage units and periodic checks.

1.4.10 Do not operate in combustible or explosive environments

Warnings against operating in flammable or explosive environments.

1.4.11 Hazard of Emission

Requirements for exhaust systems and ensuring adequate ventilation.

1.4.12 Exhaust Precautions

Safety warnings for hot exhaust pipes and exhaust gases.

1.4.12 Exhaust Precautions

Precautions for contaminated insulation and heat shields.

1.4.13 Shutdown and Disassembly

Procedures for shutting down and disassembling the pump group.

2.0 TRANSPORTATION AND HANDLING

General Transportation and Handling Warnings

Warnings for transportation and handling of the fire pump group.

2.1 Lifting

Guidelines and precautions for lifting the fire pump equipment.

2.1.1 Containerized Fire Pump Group Lifting-ISO 3874:1997

Specific lifting procedures for containerized pump groups.

2.1.2 Electric Fire Pump Group Lifting

Lifting instructions for electric motor fire pump groups.

2.1.3 Diesel Engine Fire Pump Group Lifting

Lifting instructions for diesel engine fire pump groups.

3.0 INSTALLATION

Installation Personnel Requirement

Installation task must be performed by trained and experienced personnel.

3.1 On-site Installation

Requirements for on-site installation of the fire pump.

3.1.1 Location

Criteria for selecting the fire pump location near water supply.

3.1.2 Foundation

Requirements for a dry, flat, and strong foundation.

3.1.3 Fire Pump Group Placement

Guidelines for placing the pump group on level ground.

3.2 Fixing and concreting

Procedures for fixing and concreting the fire pump group.

3.2.1 Base Foundation

Details on constructing the base foundation according to design.

3.2.2 Anchor Bolt and Sizing Block

Instructions for anchor bolt installation and sizing blocks.

3.2.3 Concreting

Steps for concreting anchor bolts and ensuring a fixed base.

3.3 Suction Pipeline of Fire Pump

Requirements for fire pump suction pipelines.

3.3.1 Pump Suction Pipeline for ESF and SCF

Specific requirements for ESF and SCF suction pipelines.

3.3.1 Pump Suction Pipeline for ESF and SCF

More requirements for ESF/SCF suction pipelines.

3.3.1 Pump Suction Pipeline for ESF and SCF

Restrictions on filters and butterfly valves in suction pipes.

3.3.2 Pump Suction Pipeline for VTP

Requirements for VTP pump suction pipelines.

3.4 Discharge Pipe of Fire Pump Line

Requirements for fire pump discharge piping.

3.4.1 Discharge pipe of the motor fire pump

Requirements for motor fire pump discharge piping.

3.4.2 Discharge pipe of the diesel fire pump

Requirements for diesel fire pump discharge piping.

3.5 Diesel Engine Cooling Water Discharge

Guidelines for discharging cooling water from the diesel engine.

3.6 Diesel Exhaust System Fixed Installation

Requirements for fixed installation of diesel exhaust systems.

3.7 Fuel Tank Installation

Procedures and requirements for installing fuel tanks.

3.8 Flow Meter Installation

Guidelines for installing flow meters.

3.9 Fire Pump Controller Pressure Sensing Line

Installation details for pressure sensing lines.

3.9 Fire Pump Controller Pressure Sensing Line

Visual guide for pressure sensing line installation.

3.10 Fire Pump Controller Wire and Cable Connection

Safety warnings for controller wiring and cable connections.

3.10.1 Jockey Pump Controller

Wiring and connection terminals for jockey pump controllers.

3.10.2 Electric Motor Fire Pump Controller

Wiring and connection terminals for electric motor pump controllers.

3.10.3 Diesel Engine Fire Pump Controller

Wiring and connection terminals for diesel engine pump controllers.

3.10.4 Diesel Engine Battery Cable Connection

Procedures for connecting diesel engine battery cables.

4.0 INSTALLATION AND COMMISSIONING

4.1 Jockey Pump

Warnings and notes for jockey pump installation and commissioning.

4.1.1 Jockey Pump Start Requirements

Steps for starting the jockey pump correctly.

4.1.1 Jockey Pump Start Requirements

Detailed steps for starting the jockey pump.

4.1.2 Pressure Tank (if install)

Guidelines and warnings for pressure tank installation.

4.1.2 Pressure Tank (if install)

Operating principles and checks for pressure tanks.

4.2 Electric Motor Fire Pump

Notes and procedures for electric motor fire pump installation.

First Power-On Operation for Controller

Steps for initial power-on operation of the controller.

Manual Start Test Procedure

Procedure for manually starting and testing the fire pump.

4.2.1 Install check before starting

Pre-start checks for pump and motor alignment.

4.2.1 Install check before starting

Detailed checks for pump and motor alignment.

4.2.2 Start Running

Procedures for starting the electric motor pump.

4.2.2 Start Running

Final checks after starting the electric motor pump.

4.3 Diesel Engine Fire Pump

Warnings and notes for diesel engine fire pump installation.

4.3.1 Install check before starting

Pre-start checks for diesel engine and pump alignment.

Add and Inspect Engine Oil

Procedures for adding and inspecting engine oil.

Add and Inspect Engine Coolant

Procedures for adding and inspecting engine coolant.

Add and Inspect Fuel Oil

Procedures for adding and inspecting fuel oil.

Power connection for engine battery

Safety and procedures for engine battery power connection.

4.3.2 Start Running

Procedures for starting the diesel engine pump.

5.0 FIRE PUMP SYSTEM CONTROL LOGIC

Example 1: Time difference control mode

Illustrates control logic with jockey, motor, and diesel pumps.

Example 2: Pressure difference control mode

Illustrates control logic based on pressure differentials.

6.0 TROUBLE SHOOTING

6.1 Electric motor pump

Troubleshooting common issues with electric motor pumps.

6.1 Electric motor pump

More troubleshooting for electric motor pumps and flow issues.

6.2 Diesel engine

Troubleshooting common issues with diesel engine starting.

6.2 Diesel engine

Troubleshooting diesel engine power and steady running issues.

6.2 Diesel engine

Troubleshooting diesel engine sudden stops and oil temperature.

6.2 Diesel engine

Troubleshooting low engine oil pressure.