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Pentair Autotrol 255 Logix 740-760 User Manual

Pentair Autotrol 255 Logix 740-760
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AUTOTROL
255 LOGIX 740-760
INSTALLER
MANUAL
WATER PURIFICATION

Table of Contents

Questions and Answers:

Pentair Autotrol 255 Logix 740-760 Specifications

General IconGeneral
CategoryWater Filtration Systems
TypeControl Valve
Regeneration TypeUpflow or Downflow
ModelAutotrol 255 Logix 740/760
Pressure Range20 - 125 psi (1.4 - 8.6 bar)
Timer TypeElectronic
Brine Line3/8"

Summary

Generalities

Scope of the documentation

Defines the purpose and scope of the manual, including installation, operation, and maintenance procedures.

Release management

Tracks revisions and changes made to the document over time.

Manufacturer identifier, product

Provides manufacturer details and the specific product identifier.

Intended use

Specifies the intended applications and purpose of the device.

Abbreviations used

Lists and defines common abbreviations used throughout the manual.

Norms

Outlines applicable norms and standards the product complies with.

Applicable norms

Lists relevant European directives and technical standards.

Available certificates

Lists available product certifications.

Procedure for technical support

Details the steps for requesting technical assistance and support.

Copyright

States the copyright information for the manual.

Limitation of liability

Outlines Pentair's limitations of liability regarding product use and warranty.

Scan & Service application

Explains the use of the Scan & Service mobile application for maintenance.

Safety

Safety pictograms definition

Explains the meaning of safety pictograms used throughout the manual.

Serial and safety tags location

Shows the location of important identification and safety tags on the device.

Hazards

Details general hazards associated with the device and installation.

Personnel

Specifies requirements for authorized personnel performing work on the system.

Material

Lists safety precautions related to the device's materials and components.

Hygiene and sanitization

Covers hygiene measures and sanitization procedures for the system.

Sanitary issues

Discusses preliminary checks and storage for sanitary purposes.

Hygiene measures

Details specific hygiene measures, including disinfection recommendations.

Description

Technical specifications

Lists the technical data, ratings, and specifications of the valve.

Performance flow rate characteristics

Presents graphs showing flow rate vs. pressure drop for the valve.

Outline drawing

Shows dimensioned drawings of the valve's physical outline.

Description and components location

Illustrates the location of various components on the valve assembly.

System regeneration cycle (8-cycles operation)

Explains the different stages of the system's regeneration cycle.

System sizing

Recommendations

Provides recommendations for system sizing and component selection.

Injector/DLFC/Refill flow controler-Valve configuration

Details valve configurations based on vessel diameter and media volume.

Cycle time calculation

Explains that the controller automatically calculates cycle times.

Injector flow rates (tables)

Presents charts showing injector flow rates based on inlet pressure.

Salt amount definition

Defines the different salt settings and their corresponding brine usage.

Installation

Safety notices for installation

Highlights critical safety warnings to be observed during installation.

Installation environment

Describes suitable environments and conditions for installing the system.

General

Covers general guidelines for installing the system, including water and media handling.

Electrical

Details electrical connection requirements and safety precautions.

Mechanical

Provides mechanical installation guidelines, including lubricants and connections.

Outdoor Locations

Discusses considerations for installing the system outdoors, such as moisture, temperature, and wind.

Integration constraints

Lists requirements for integrating the system into existing plumbing and electrical setups.

Block diagram and configuration example

Shows a system block diagram and an example of a configuration.

Valve connection to piping

Explains how to connect the valve to the system's piping.

Top-mounted valve installation

Details specific instructions for installing a top-mounted valve, including flexible connections.

Connections (electrical)

Illustrates the location of various electrical connections on the controller.

Bypassing

Explains the function and installation of bypass valves for system isolation.

Drain line connection

Provides instructions for connecting the drain line, including elevation and air gap requirements.

Overflow line connection

Details how to connect the overflow line for the brine tank.

Brine line connection

Explains how to connect the brine line from the tank to the valve.

Programming

Display

Explains the symbols and indicators shown on the controller's display screen.

Commands

Describes the function of each button on the controller's interface.

Basic programming

Outlines the steps for basic programming of the controller.

Basic programming mode chart

Provides a table detailing parameters, ranges, defaults, and notes for basic programming.

Program system size

Guides on setting the system size and resin volume.

Time setting and winter time - summer time change

Explains how to set the current time and adjust for daylight saving.

Day of week

Details how to set the current day of the week.

Regeneration time

Explains how to set the desired time for regeneration.

Days to regenerate (740 time-clock controller only)

Describes setting the frequency of regeneration based on days.

Calendar override (760 on-demand controller only)

Explains setting a calendar override for regeneration.

Amount of brine used per regeneration

Details how to set the amount of brine used for regeneration.

Estimated capacity

Explains how to set and view the system's estimated capacity.

Hardness (760 on-demand controller only)

Guides on setting the inlet water hardness for the system.

Advanced programming

Introduces the advanced programming features for installers.

Master setting reference chart

Provides a comprehensive chart of advanced programming parameters.

Cycle time programming

Explains how to program the duration of each regeneration cycle.

Diagnostic

Details how to access diagnostic codes and their meanings.

Resetting the controller

Provides instructions for resetting the controller to its default state.

Commissioning

Water filling, draining and waterproofness inspection

Explains how to fill, drain, and check the system for leaks.

Activating the softener

Details the procedure for activating the softener after initial setup.

Additional tips

Offers extra tips and troubleshooting advice for commissioning.

Sanitization

Explains the importance and methods of sanitizing the water softener.

Disinfection of water softeners

Discusses why and how to disinfect water softeners.

Sodium or calcium hypochlorite

Provides instructions for using hypochlorite for disinfection.

Electro chlorination

Briefly mentions electro chlorination as a sanitization method.

Operation

Recommendations

Offers recommendations for optimal system operation and salt usage.

Manual regeneration

Explains how to initiate manual regeneration cycles.

To advance regeneration cycles

Describes how to manually step through regeneration cycles.

To cancel a regeneration

Provides instructions on how to cancel an ongoing regeneration.

Maintenance

General system inspection

Outlines periodic general inspections for the system.

Water quality

Specifies checking raw and treated water hardness.

Mechanical Checks

Details mechanical checks, leak inspections, and electrical connections.

Regeneration test

Explains how to perform a regeneration test and record results.

Recommended maintenance plan

Provides a schedule for recommended maintenance tasks over several years.

Recommendations

Offers recommendations on spare parts and lubricants.

Use original spare parts

Emphasizes using genuine Pentair spare parts for replacements.

Use original approved lubricants

Lists approved lubricants for maintenance.

Maintenance instructions

Provides general maintenance instructions, including disinfection and testing.

Cleaning and maintenance

Outlines the initial steps before performing cleaning or maintenance.

First steps

Details essential preliminary steps before any cleaning or maintenance.

Injector cleaning

Step-by-step guide for cleaning the injector components.

Refill controller cleaning

Instructions for cleaning the refill controller and its parts.

Injector screen cap cleaning

Explains how to clean the injector screen cap and basket.

Backwash controller cleaning

Provides steps for cleaning the backwash controller.

Air check valve cleaning

Details the procedure for cleaning the air check valve.

Valve from tank disassembly

Guides on disassembling the valve from the tank for easier access.

Motor and camshaft replacement

Provides instructions for replacing the motor and camshaft.

Optical sensor and controller replacement

Explains how to replace the optical sensor and controller module.

Top plate and disc valve replacement

Details the process for replacing the top plate and disc valves.

Valve on tank assembly

Guides on assembling the valve back onto the tank.

Troubleshooting

Err. code

Lists error codes, their causes, and recovery steps.

Spare parts

Valve parts list

Provides an exploded view and list of valve components.

Options and special kits

Lists optional components and special kits available for the controller.

Meter adapter

Details the meter adapter kit and related parts.

Piping boss (manifold)

Lists various piping bosses and elbows for manifold connections.

Bypass & connections

Shows bypass body and related connection kits and adapters.

Valve installation kits

Lists specific kits for valve installation and components.

Disposal

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