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Pentair FLECK 5800 XTR2 - User Manual

Pentair FLECK 5800 XTR2
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FLECK 5800 XTR2
SERVICE MANUAL
Phone: 262.634.2386 Toll-Free U.S.: 800.357.8538
Fax: 262.634.6259 Toll-Free U.S.: 888.700.6114
Email: sales@greatlakesintl.com Web: greatlakesintl.com
DISTRIBUTED BY:
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
5HJHQHUDQW)ORZ'RZQÀRZ8SÀRZ%DFNZDVK'RZQÀRZ[%DFNZDVK
)LOWHU8SÀRZ9DULDEOH5H¿OO&XVWRP'RZQÀRZ&XVWRP8SÀRZ
1. Meter Size:
A. 3/4" Paddle Wheel Turbine
B. 1" Paddle Wheel Turbine
C. 1-1/2" Paddle Wheel Turbine
D. 2" Paddle Wheel
E. 3" Paddle Wheel
F. Generic_________Pulse Count__________Meter Size__________
2. Regeneration Type:
A. Time Clock
B. Meter
C. Sensor
3. Cycle Settings:
A. Backwash: ____________________________________ Minutes
B. Brine and Slow Rinse: ___________________________ Minutes
C. Rapid Rinse: ___________________________________ Minutes
D. Brine Tank Refill: _______________________________ Minutes
E. Pause Time: ___________________________________ Minutes
F. Second Backwash: ______________________________ Minutes
4. Drain Line Flow Control:_____________________________ gpm
5. Brine Line Flow Control: ____________________________ gpm
6. Injector Size#: ________________________________________
7. Battery Install/Change Date: ______________________________
TABLE OF CONTENTS
JOB SPECIFICATION SHEET .................................................... 2
INSTALLATION ......................................................................... 3
START-UP INSTRUCTIONS/FLUSHING & CONDITIONING ..... 5
SYSTEM DISINFECTION ........................................................... 5
TOUCHSCREEN CONTROL QUICK START ............................... 6
TOUCHSCREEN CONTROL FEATURES.................................... 8
MASTER SETTINGS PROGRAMMING ...................................... 12
MASTER RESET ....................................................................... 17
CONTROL OPERATION ............................................................. 17
ALARMS AND ERRORS ............................................................ 17
MASTER SETTINGS REFERENCE CHART ............................... 18
TROUBLESHOOTING ................................................................ 19
ERROR ALERTS........................................................................ 20
5800 XTR2 CONTROL VALVE ASSEMBLY ................................. 21
5800 CONTROL VALVE ASSEMBLIES....................................... 22
5800 VALVE ACCESSORIES ...................................................... 23
TURBINE METER ASSEMBLY - P/N 60626 ............................. 25
PADDLE METER ASSEMBLY -P/N 60086-50 ........................... 25
BYPASS VALVE ASSEMBLY (METAL) ........................................ 26
BYPASS VALVE ASSEMBLY (PLASTIC) ..................................... 26
SAFETY BRINE VALVE .............................................................. 27
WATER CONDITIONER FLOW DIAGRAMS ............................... 28
DIMENSIONAL DRAWINGS ...................................................... 30
TRANSFORMER PORT LOCATION ........................................... 31
INJECTOR FLOW DATA ............................................................. 32
WIRING DIAGRAM .................................................................... 33
IMPORTANT PLEASE READ:
The information, specifications and illustrations in this manual are based on the
latest information available at the time of release. The manufacturer reserves
the right to make changes at any time without notice.
This manual is intended as a guide for service of the valve only. System
installation requires information from a number of suppliers not known at
the time of manufacture. This product should be installed by a plumbing
professional.
This unit is designed to be installed on potable water systems only.
This product must be installed in compliance with all state and municipal
plumbing and electrical codes. Permits may be required at the time of
installation.
It is established that when daytime water pressure exceeds 80 psi (5.5 bar),
the maximum pressure rating of 125 psi (8.6 bar) can be exceeded. A pressure
regulator must be installed on this system or warranty is voided.
Do not install the unit where temperatures may drop below 32°F (0°C) or above
120°F (52°C).
Do not place the unit in direct sunlight. Black units will absorb radiant heat
increasing internal temperatures.
Warranty of this product extends to manufacturing defects. Misapplication of this
product may result in failure to properly condition water, or damage to product.
A prefilter should be used on installations in which free solids are present.
In some applications local municipalities treat water with Chloramines. High
Chloramine levels may damage valve components.
Correct and constant voltage must be supplied to the controller to maintain
proper function.
CALIFORNIA PROPOSITION 65 WARNING
This product contains chemicals known to the
State of California to cause cancer or birth
defects or other reproductive harm.
2 FLECK 5800 XTR2 Service Manual

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Questions and Answers

  • L
    Laura BradySep 8, 2025
    Why does my Pentair FLECK 5800 XTR2 Controller use too much salt?
    • E
      Emily LewisSep 8, 2025
      If your Pentair Controller is using too much salt, verify the salt usage and salt setting. Also, check for excessive water in the brine tank.
  • C
    Cindy ChurchAug 23, 2025
    What to do if my Pentair FLECK 5800 XTR2 Controller fails to regenerate?
    • M
      mevansAug 23, 2025
      If your Pentair Controller isn't regenerating, first ensure it has continuous electrical service by checking the fuse, plug, pull chain, or switch. If the power supply is okay, the timer might be defective and need replacement. Also, check if there was a power failure and reset the time of day.
  • G
    gonzalezjacobAug 25, 2025
    What does it mean if my Pentair FLECK 5800 XTR2 displays 'Flow meter error No flow detected'?
    • E
      Erika MartinezAug 25, 2025
      If your Pentair Controller shows 'Flow meter error No flow detected', it means that no flow has been detected for 7 days. This error will clear when a flow pulse is detected. Check that the meter cable is properly installed and that the meter spins freely. If necessary, clear any debris from the meter. If the error continues, call technical support.
  • M
    Michael ColonAug 27, 2025
    What to do if the Pentair FLECK 5800 XTR2 shows 'Motor Stall Motor Run-On'?
    • C
      Christopher LongAug 27, 2025
      If the Pentair Controller displays 'Motor Stall Motor Run-On', it means no state changes in the optical sensor are detected for six seconds. Here's what you can do: * Unplug the unit, then plug it back in to allow the control to find its position. * Check that the optical sensor is correctly placed and wired to the circuit board. * Make sure the motor and drive train components are in good condition and properly assembled. * Inspect the valve to ensure the piston moves freely. Replace or reassemble any components as needed. After these steps, plug the unit back in and monitor its operation. If the error persists, unplug the unit, put it into bypass.
  • J
    Jennifer Martinez DDSAug 27, 2025
    Why does my Pentair FLECK 5800 XTR2 Controller valve constantly regenerate?
    • M
      Michelle CarrAug 28, 2025
      A Pentair Controller valve constantly regenerating indicates a regeneration loop condition caused by a programming error. To resolve this, disconnect the motor from the control circuit board to trigger a Motor Stall error, which allows access to Master Settings. In the Valve screen, check the Regen Type settings. Ensure the Capacity value is greater than the Hardness value, and save these settings. If the problem continues, unplug the unit, put it into bypass.
  • J
    Julie SchmidtSep 22, 2025
    Why is the drain flowing continuously in my Pentair FLECK 5800 XTR2 Controller?
    • G
      Gregory SwansonSep 22, 2025
      If the drain is flowing continuously in your Pentair Controller, it could be due to incorrect valve programming. Check the timer program and the positioning of the control; if it's not positioning properly, replace the power head assembly. Another cause could be foreign material in the control; in this case, remove the power head assembly, inspect the bore, remove any foreign material, and check the control in various regeneration positions. Finally, an internal control leak could be responsible, requiring you to replace the seals and piston assembly.
  • D
    David KnappSep 16, 2025
    Why is there iron in the conditioned water from my Pentair FLECK 5800 XTR2?
    • R
      Rodney SchultzSep 16, 2025
      If you're experiencing iron in the conditioned water from your Pentair Controller, it's likely due to a fouled mineral bed. Check the backwash, brine draw, and brine tank fill. Increase the frequency of regeneration and the backwash time.
  • R
    randallknoxSep 18, 2025
    What causes loss of mineral through the drain line in my Pentair FLECK 5800 XTR2?
    • R
      Robert StoneSep 18, 2025
      If you're experiencing a loss of mineral through the drain line of your Pentair Controller, ensure that the well system has a proper air eliminator control and check for a dry well condition. Also, verify that the drain line flow control is properly sized and check for the correct drain rate.
  • C
    Christian BarnesSep 7, 2025
    How to stop my Pentair FLECK 5800 XTR2 Controller valve from constantly regenerating?
    • W
      wericksonSep 7, 2025
      If your Pentair Controller is constantly regenerating, it might be due to a programming error causing a regeneration loop. To resolve this, disconnect the motor from the control circuit board (see "WIRING DIAGRAM" on page 33 for location on circuit board). A Motor Stall error will occur, allowing access to Master Settings. Navigate to the Valve screen and check Regen Type settings. Make sure that the Capacity value is greater than the Hardness value, and save the settings. If the issue persists, unplug the unit, put it into bypass mode, and contact technical support.
  • J
    John WilsonSep 4, 2025
    What to do if my Pentair Controller shows 'No Salt Detect'?
    • J
      Jonathan KelleySep 4, 2025
      If your Pentair Controller displays 'No Salt Detect', it means the chlorine generator is on but not reading salt. Add salt to the brine tank and perform a manual regeneration to clear the error.

Summary

INSTALLATION

System Requirements and Site Preparation

Covers water pressure, electrical, plumbing, location, outdoor use, and bypass valve considerations.

Installation and Electrical Connection Steps

Details the step-by-step procedures for system installation and electrical hookup.

START-UP INSTRUCTIONS;FLUSHING & CONDITIONING

SYSTEM DISINFECTION

TOUCHSCREEN CONTROL QUICK START

Initial Setup Screens (Format, Name, Phone, Interval)

Guides through initial setup screens like Format, Name, Phone, and Interval.

TOUCHSCREEN CONTROL QUICK START

Home Screen and Basic Operation

Details the Home screen layout and basic operational functions.

TOUCHSCREEN CONTROL FEATURES

MASTER SETTINGS PROGRAMMING

Valve and Regeneration Type Configuration

Settings for valve selection and regeneration type.

Relay Output and Meter Settings

Configuration for relay outputs and meter settings.

Sensor Regeneration, Non-Factory Settings, and Review

Settings for sensor regeneration, saving custom profiles, and reviewing settings.

USB Connection for Field Programming

Guide for connecting the control to a PC for programming and diagnostics.

Regeneration Screen Settings

Configuration options related to the regeneration process.

Continuous Flow Detect Configuration

Settings for continuous flow detection and alarms.

Diagnostics Screen Overview

Information on accessing and interpreting diagnostic data.

Error Log and Parameter Details

Details on accessing the error log and reviewing parameter descriptions.

MASTER RESET

CONTROL OPERATION

ALARMS AND ERRORS

MASTER SETTINGS REFERENCE CHART

TROUBLESHOOTING

Common Problems and Solutions

Lists common issues, their causes, and recommended corrective actions.

ERROR ALERTS

Error Screen Display and Recovery

Details specific error alerts, their causes, and recovery procedures.

WATER CONDITIONER FLOW DIAGRAMS

INJECTOR FLOW DATA

WIRING DIAGRAM

Pentair FLECK 5800 XTR2 Specifications

General IconGeneral
BrandPentair
ModelFLECK 5800 XTR2
CategoryController
LanguageEnglish

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