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Pentair Biffi ICON 2000 User Manual

Pentair Biffi ICON 2000
80 pages
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BIFFI ICON 2000
InstructIon and operatIng manual
GENERAL INSTRUCTIONS FOR INSTALLATION OPERATION AND CONFIGURATION
MAINTENANCE AND TROUBLESHOOTING SPARE PARTS AND DRAWINGS
www.pentair.com/valves
INDEX
1 General safety instructions ................... 2
1.1 Range of application ................................ 2
1.2 Safety instructions for installation in
hazardous area ........................................ 2
1.3 Applicable standards and regulations ... 3
1.4 Terms and conditions .............................. 3
2 Storage and pre-installation ................. 4
2.1 Tests to be carried out when the
actuator is received ................................. 4
2.2 Storage procedure ................................... 4
2.3 Checks to be performed before
installation ................................................ 5
3 Installation .............................................. 5
3.1 Working condition .................................... 5
3.2 Coupling block: disassembly from
the actuator .............................................. 5
3.3 Manual operation ..................................... 8
3.4 Mounting the actuator onto the valve ..... 9
3.5 Electrical connections ........................... 10
3.6 Removing the terminal board
enclosure................................................ 10
3.7 Cable entries .......................................... 10
3.8 Terminal board ...................................... 11
3.9 Instructions for the explosion-proof
enclosures .............................................. 11
3.10 Installation in environment with
explosive dusts ....................................... 12
4 Lubrication ............................................ 12
4.1 Lubrication inspection ........................... 12
5 Operating the ICON 2000...................... 13
5.1 Operation by handwheel ........................ 13
5.2 Electrical operation ............................... 13
5.3 Local control .......................................... 13
5.4 Local indication ...................................... 13
5.5 Lock of the 3-position selector ............. 14
5.6 Remote control ...................................... 14
5.7 Operating the ICON 2000 for the
first time ................................................. 16
5.8 Optional modules ................................... 16
5.9 Base card of the ICON 2000 v4 ............. 18
© 2012 Pentair plc. All rights reserved. VCIOM-01232-EN 16/01

Table of Contents

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Pentair Biffi ICON 2000 Specifications

General IconGeneral
BrandPentair
ModelBiffi ICON 2000
CategoryController
LanguageEnglish

Summary

General Safety Instructions

Range of Application

Defines the intended operational scope and limitations for the ICON 2000 electric actuators.

Hazardous Area Installation Safety

Provides safety guidelines for installing actuators in potentially explosive environments.

Applicable Standards and Regulations

Lists the relevant national and international standards governing the actuator's design.

Terms and Conditions

Outlines the warranty period and conditions applicable to the product.

Storage and Pre-Installation

Tests Upon Actuator Receipt

Details checks to perform immediately after receiving the actuator to ensure proper condition.

Storage Procedure

Provides guidelines for preserving the actuator's condition during storage periods.

Pre-Installation Checks

Lists essential checks before proceeding with the actuator installation.

Installation Procedures

Working Condition Requirements

Specifies the environmental temperature ranges for standard and special actuator versions.

Coupling Block Disassembly

Details the process for safely disassembling the coupling block from the actuator.

Manual Operation Guide

Explains how to engage and use the manual handwheel for valve operation.

Actuator Mounting on Valve

Provides instructions for securely mounting the actuator onto the valve assembly.

Electrical Connections

Details the procedure for making correct electrical connections to the actuator.

Terminal Board and Cable Entry Handling

Covers removal of terminal board enclosure and cable entry procedures.

Terminal Board Information

Provides details and specifications related to the actuator's terminal board.

Explosionproof Enclosure Instructions

Guidance for installing and maintaining explosionproof actuator enclosures.

Installation in Explosive Dust Environments

Specific instructions for installing actuators in areas with explosive dust.

Lubrication Guidelines

Lubrication Inspection

Describes how to check and maintain the actuator's lubrication levels.

Operating the ICON 2000

Handwheel Operation

Explains how to operate the actuator using the handwheel.

Electrical Operation

Details the procedures for operating the actuator via electrical controls.

Local Control Modes

Describes the different modes for controlling the actuator locally.

Local Indication Display

Explains the information presented on the local display and its indicators.

3-Position Selector Locking

Describes how to secure the 3-position selector in its chosen position.

Remote Control Operation

Details how to control the actuator remotely via external signals.

First Time Operation

Guides the user through the initial setup and operation of the actuator.

Optional Modules

Information on additional modules that can be integrated with the actuator.

ICON 2000 V4 Base Card

Details the components and functionality of the ICON 2000 v4 base card.

Local Controls and Interface

Local Operator Interface Description

Overview of the components and functions of the local control panel.

Configuration Options

Explains the various parameters configurable via the local interface.

Entering View Mode

Procedure to access and navigate the actuator's configuration in view mode.

Entering Set-Up Mode

Procedure to access and modify actuator configuration settings.

Exiting View and Set-Up Modes

Describes the methods for safely exiting the view and set-up menus.

Set-Up Menu Structure

Actuator Set-Up Menu

Main menu for configuring actuator parameters and settings.

Nameplate Data Menu

Menu for viewing actuator identification and specification data.

Valve Data Menu

Menu for entering and viewing valve-specific identification data.

Maintenance Menu

Access to diagnostic data, password settings, and maintenance functions.

View Menu Structure

Actuator Setup View

Allows viewing current actuator configuration without modification.

Name Plate View

Displays detailed identification and specification data of the actuator.

Valve Data View

Provides access to view entered valve identification and functional data.

Maintenance Data View

Allows viewing stored diagnostic and maintenance-related information.

Set-Up Routines

Actuator Set-Up Routines

Configuration routines for actuator parameters like stroke limits and torque.

Valve Data Management

Procedures for entering and managing valve-specific data.

Maintenance Routines

Includes routines for setting passwords, clearing logs, and managing maintenance data.

View Routines

Actuator Set-Up View

View current actuator configuration parameters.

Name Plate Data View

View actuator identification and specification data.

Valve Data View

View entered valve identification and functional data.

Maintenance Data View

View stored diagnostic and maintenance information.

Example of View Routine

Demonstrates how to navigate and view data within the routine system.

Maintenance Procedures

Standard Maintenance

Covers routine checks, visual inspections, and seal replacements.

Special Maintenance

Addresses maintenance for actuator failures or excessive noise.

Lithium Battery Change

Detailed steps for safely replacing the internal lithium battery.

Troubleshooting Common Issues

Electronics Do Not Switch On

Guidance for diagnosing power and fuse issues when the unit is unresponsive.

DC Output Voltage Not Available

Troubleshooting steps for missing DC output voltage at the terminals.

Actuator Does Not Work From Remote Controls

Checks for remote control failures, including ESD and interlock signals.

Motor Very Hot and Does Not Start

Diagnosing issues when the motor overheats or fails to start.

Motor Runs, Actuator Does Not Move Valve

Troubleshooting mechanical or fitment issues preventing valve movement.

Manual Override Cannot Be Engaged

Steps to resolve problems with engaging the manual override lever.

Valve Does Not Seat Correctly

Addresses issues where the valve fails to seat properly at its limit.

Excessive Torque for Valve Operation

Diagnosing and resolving issues related to excessive torque during valve movement.

Actuator Does Not Stop at Full Open/Closed

Troubleshooting for actuators failing to reach or maintain end positions.

Numeric Position Display Indicates "E01"

Guidance for recalibrating stroke limits when 'E01' error is displayed.

Diagnostic Messages

Explains how to view and interpret diagnostic messages and alarms.

Parts List and Drawings

Introduction to Parts List

Provides an overview of the components and part identification section.

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