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Pfeiffer Vacuum OMNISTAR User Manual

Pfeiffer Vacuum OMNISTAR
98 pages
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BG 5953 BEN / D (1608)
Translation of the original instructions
OMNISTAR™
THERMOSTAR™
GSD 320 Gas Analysis System
EN
OPERATING INSTRUCTIONS

Table of Contents

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Pfeiffer Vacuum OMNISTAR Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelOMNISTAR
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction

Product identification

Information on the product nameplate for communication with Pfeiffer Vacuum.

Validity

Applies to products with part numbers corresponding to the following key.

Intended use

Details the intended use for standard and corrosive gas versions of the GSD 320.

Safety

Safety Instructions

Details hazard levels (DANGER, WARNING, CAUTION, NOTE) and related safety information.

Pictograph definitions

Defines pictograms used in the manual for safety warnings and actions.

Personnel qualifications

Specifies that only trained personnel should perform work described in the manual.

General safety instructions

Covers product usage, electrical hazards, maintenance, operation, and protective devices.

Gases

Provides guidance on handling gases and process media with the GSD 320.

Liability and warranty

Outlines conditions under which Pfeiffer Vacuum assumes no liability.

Training

Information on application, operating, and maintenance courses offered by Pfeiffer Vacuum.

Instrument overview

Front view

Describes the front panel controls, indicators, and physical features of the GSD 320.

Connections

Details the various connection ports on the rear of the GSD 320 unit.

Front panel controls and indicators

Explains the function of LEDs, buttons, and the LCD screen on the front panel.

Technical data

Detector type

Specifies the detector type used in the GSD 320 system.

Ion source

Details the type and configuration of the ion source.

Mass range

Lists the mass range specifications and sensor performance.

Calibration compound (Option)

Identifies the optional calibration compound used with the GSD 320.

Scan Speed

Outlines the different scan speeds available for analysis.

Capillary gas connection

Provides specifications for the capillary gas connection, including materials and temperature.

Process gas (measuring gas)

Details the specifications for the process gas, including pressure and flow rate.

Corrosive Service (Option)

Specifies requirements for corrosive gas applications, including purge gas and impurities.

Exhaust gas

Details the admissible pressure and flow rate for exhaust gas.

Materials on the vacuum side

Lists the materials used for components on the vacuum side of the system.

Pumping characteristics

Provides information on system readiness and pump-down times.

Ambient conditions

Specifies the recommended ambient conditions for storage, transport, and operation.

Noise level

States the noise level of the GSD 320 during operation.

Power connection

Details the voltage, frequency, power consumption, and fuses for power connection.

User interfaces

Describes the software and communication interfaces used with the GSD 320.

User control

Details the analog and digital inputs/outputs and connectors for user control.

Weight

States the weight of the GSD 320 unit.

Dimensions

Provides the physical dimensions (L x W x H) of the GSD 320.

Installation

Carrying and transporting the unit

Provides instructions and warnings for safely carrying and transporting the GSD 320 unit.

Removal of transport locking parts

Details the procedure for removing transport locking mechanisms before operation.

Ventilation requirements

Specifies the necessary clearance for adequate ventilation and cooling of the unit.

Connecting the exhaust gas line

Instructions for connecting the exhaust gas line, including notes for corrosive applications.

Connecting the purge gas

Details the connection of the purge gas, its purpose, and safety precautions.

Connecting the capillary

Instructions for connecting the capillary, including cautions for handling and bending.

Connecting the interfaces

Describes connecting the TCP/IP ethernet and I/O connectors for system interaction.

Power Connection

Instructions for connecting the GSD 320 to the power source.

QUADERA installation

Directs users to installation instructions for the QUADERA software package.

Initial start up

Precondition

States that installation must be completed as described in Chapter 5.

Procedure

Details the step-by-step procedure for the initial startup of the GSD 320 system.

Operation

Front panel operation

Describes how to operate the GSD 320 using the front panel interface, keypad, and LCD.

Operation from QUADERA

Provides instructions for setting up and running the GSD 320 system using the QUADERA software.

Vari OmniStar

Safety

Refers to safety instructions found in Chapter 2 for the Vari OmniStar.

Intended Use

Describes the intended use of the GSD 320 Vari OmniStar for gas analysis.

Design

Illustrates and describes the major components and functional block diagram of the Vari OmniStar.

Installation

Provides instructions for connecting the Vari OmniStar to the measurement point, controller, and power.

Initial start up

Details the steps for initial start-up of the Vari OmniStar, including parameter checks and temperature control.

Vari OmniStar maintenance

Guidance on contacting Pfeiffer Vacuum service for maintenance issues.

Overview of all parts in the inlet system

Shows a disassembled view of the inlet system and its main components.

EVR 116 Replacement

Procedure for replacing the EVR 116 component, including safety warnings.

Care of the GSD 320

Maintenance courses

Information on maintenance courses offered by Pfeiffer Vacuum for the GSD 320.

Cleaning the unit

Instructions for cleaning the exterior of the GSD 320 unit safely.

Maintenance

Shortening the Capillary (Omnistar)

Procedure for shortening the capillary on the Omnistar model, including tools and steps.

Shortening the Capillary (Thermostar)

Procedure for shortening the capillary on the Thermostar model, including tools and steps.

Capillary replacement instructions

Step-by-step guide for replacing a dirty or clogged capillary on the GSD 320.

Inlet heater orientation instructions

Instructions on how to re-orient the capillary for optimal gas inlet configuration.

Removing the PrismaPlus from the GSD 320

Procedure for removing the PrismaPlus unit from the GSD 320, likely for filament replacement.

Filament replacement

Refers to PrismaPlus Operating Manual for instructions on filament replacement.

Filter Mat

Instructions for cleaning or replacing the filter mat on the GSD 320.

Replacing the orifice of the OmniStar

Procedure for replacing the orifice on the OmniStar model, including tools and steps.

Replacing the orifice of the ThermoStar

Procedure for replacing the orifice on the ThermoStar model, including tools and steps.

Diaphragm pump maintenance

References diaphragm pump operating manual for maintenance details.

Turbo pump maintenance

References turbo pump operating manual for external cleaning and fluid changes.

Maintenance and service schedule

Provides a schedule for maintenance and service tasks for various GSD 320 components.

Accessories

Capillary heater adapter

Details the capillary heater adapter and its ordering number.

Spare parts

Introduction

Guidance on what information to provide when ordering spare parts.

Parts for both systems

Lists spare parts common to both OmniStar and ThermoStar systems.

OmniStar

Lists spare parts specifically for the OmniStar configuration.

ThermoStar

Lists spare parts specifically for the ThermoStar configuration.

Service

Maintenance and repair in the Pfeiffer Vacuum Service Center

Steps for ensuring fast, smooth servicing and repair processes.

Sending of contaminated pumps or devices

Procedures and requirements for shipping contaminated pumps or devices.

Exchange unit

Notes on using pre-configured exchange units and setting parameters.

Service orders

States that service orders are carried out according to repair conditions.

Disposal

Separating the components

Instructions for separating product components for disposal or recycling.

Appendix A RVC 300 Settings

Configuration

Details the configuration settings for the RVC 300 Valve Controller.

Sensor Settings

Specifies brand, type, port, and min/max values for sensor settings.

Serial Interface

Details the serial interface type and parameters.

General

Provides general settings for LCD contrast, measure units, language, and reset options.

Parameters

Defines parameter settings for pressure, source, and controller type.

Declaration of Conformity

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