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Phoenix Contact EV Charge Control Basic - User Manual

Phoenix Contact EV Charge Control Basic
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User manual
EV Charge Control Basic
Installing and starting up the
charging controller

Table of Contents

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Phoenix Contact EV Charge Control Basic Specifications

General IconGeneral
BrandPhoenix Contact
ModelEV Charge Control Basic
CategoryController
LanguageEnglish

Summary

Properties of the Charging Controller

Ordering Data

Product ordering codes, types, and packaging information.

Technical Data

Detailed technical specifications, supply, interface, and output data.

Connections, Indicators, Configuration Switches

Connections

Details of terminal connections for power, signals, and communication interfaces.

Diagnostic and Status Indicators

Explanation of LED indicators and their status meanings for device operation.

Configuration Switches S1 + S2

Settings and functions controlled by DIP switches S1 and S2.

For Your Safety

Safety Notes

Crucial safety instructions for installation, operation, and handling.

Maintenance and Disposal

Guidelines for device maintenance, stopping, and proper disposal.

Startup

Dimensions

Physical dimensions of the device for mounting and integration.

Mounting the PCB (EV-CC-...-PCB only)

Instructions for mounting the printed circuit board version of the device.

Mounting the Housing (EV-CC-...-HS only)

Instructions for mounting the housing version of the device.

Mounting on the DIN Rail

Steps for securely mounting the device onto a standard DIN rail.

Connecting the Supply Voltage

Procedures for safely connecting the device to the power supply.

Connecting the Charging Contactor

Guidance on connecting the charging contactor for vehicle charging.

Locking the Infrastructure Socket Outlet (EV-CC-...-CBC-... only)

Details on controlling the locking mechanism for socket outlets.

Configuration

Overview of basic device configuration methods.

Signal Contacts and Charging Sequences

Proximity Plug (PP)

Explanation of the Proximity Plug signal and its role in charging.

Control Pilot Signal (CP)

Details on the Control Pilot signal used for charging communication.

Charging Cable Connection (Case B and C)

Describes connection methods for charging cables according to standards.

Vehicle Status (Status A - F)

Defines vehicle status codes (A-F) and their meanings in charging.

Typical Charging Sequence

Illustrates the standard step-by-step charging process.

Simplified Charging Sequence

Explains a simplified method for initiating the charging process.

Activation Mode

Details the activation mode for the charging controller.

Wiring the Outputs and Inputs

Outputs

Information on configuring and using the device's digital outputs.

Inputs

Information on configuring and using the device's digital inputs.

Connection Examples

Charging Enabled with Local Release

Example setup for charging with local release functionality.

Charging Enabled with Local Release and Status Indication via External LEDs

Example for charging with status indication using external LEDs.

Charging Enabled with Local Release and Charging Current Reduction

Example for charging with current reduction via local release.

Charging Enabled with Local Release and Locking

Example for charging with local release and locking mechanism.

Charging Enabled via Modbus

Example demonstrating charging control using Modbus communication.

Charging Current Control via Analog CCR Signal

Example of controlling charging current using an analog CCR signal.

Charging Contactor Monitoring

Example demonstrating charging contactor monitoring.

Connection to a Residual Current Monitoring Device

Example connecting to a residual current monitoring device for safety.

Flow Charts for the Charging Process

Charging Sequence 1

Detailed flowchart of the first charging sequence.

Charging Sequence 2

Detailed flowchart of the second charging sequence.

Charging Sequence 3

Detailed flowchart of the third charging sequence.

Charging Sequence 4

Detailed flowchart of the fourth charging sequence.

Charging Sequence 5

Detailed flowchart of the fifth charging sequence.

Charging Sequence 6

Detailed flowchart of the sixth charging sequence.

Modbus Description

Modbus Register Types

Overview of available Modbus register types (Input, Holding, Coils).

Register Assignment

Detailed mapping of device registers to Modbus addresses.

Function Assignment of Output Registers

How to assign functions to digital outputs using Modbus registers.

Appendixes

A 1 List of Figures

An index of all figures included in the manual.

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