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CHAPTER 11- REQUIRED PLACARDS
TABLE OF CONTENTS/EFFECTIVITY
CHAPTER
SECTION
GRID
SUBJECT
SUBJECT
NO.
EFFECTIVITY
11-20-00
EXTERIOR PLACARDS AND MARKINGS
1C24
2R 7-81
11-30-00
INTERIOR PLACARDS AND MARKINGS
1D1
11 - Cont./Effec.
Page - 1
Revised: February 23, 1979
1C23
PIPER AIRCRAFT
PA-28RT-201 / 201T
MAINTENANCE MANUAL
70
72
Table of Contents
761-694 - ARROW IV MAINTENANCE MANUAL - PA-28RT-201 ARROW IV, PA-28RT-201T TURBO ARROW IV
1
INTRODUCTION
2
VENDOR PUBLICATIONS
3
PIPER PUBLICATIONS
4
AEROFICHE EXPLANATION AND REVISION STATUS
5
TABLE OF CONTENTS/EFFECTIVITY CODES
5
INTERIM CHANGE TO MAINTENANCE MANUAL 761-694
6
SERIAL NUMBER INFORMATION
6
GAMA SYSTEM/CHAPTER INDEX GUIDE
7
LIST OF ILLUSTRATIONS
9
LIST OF CHARTS
16
CHAPTER 4 - AIRWORTHINESS LIMITATIONS
18
TABLE OF CONTENTS
19
AIRWORTHINESS LIMITATIONS
20
GENERAL
20
CHAPTER 5 - TIME LIMITS/MAINT. CHECKS
22
TABLE OF CONTENTS
23
GENERAL
24
TIME LIMITS
24
INSPECTION REQUIREMENTS
24
PREFLIGHT CHECKS
24
OVERLIMITS INSPECTION
24
SCHEDULED MAINTENANCE CHECKS
25
PERIODIC INSPECTIONS
25
PROGRAMMED INSPECTION
38
UNSCHEDULED MAINTENANCE CHECKS
38
SPECIAL INSPECTIONS AS REQUIRED, UPON CONDITION
38
CHAPTER 6 - DIMENSIONS AND AREAS
40
TABLE OF CONTENTS
41
DIMENSIONS
42
STATION REFERENCE LINES
48
ACCESS AND INSPECTION PROVISIONS
50
WEIGHT AND BALANCE DATA
50
SERIAL NUMBER PLATE
50
CHAPTER 7 - LIFTING AND SHORING
53
TABLE OF CONTENTS
54
JACKING
55
CHAPTER 8 - LEVELING AND WEIGHING
57
TABLE OF CONTENTS
58
LEVELING
59
WEIGHING
59
CHAPTER 9 - TOWING AND TAXIING
62
TABLE OF CONTENTS
63
TOWING
64
TAXIING
64
CHAPTER 10 - PARKING AND MOORING
66
TABLE OF CONTENTS
67
PARKING
68
MOORING
68
LOCKING AIRPLANE
68
CHAPTER 11 - REQUIRED PLACARDS
70
TABLE OF CONTENTS
71
EXTERIOR PLACARDS AND MARKINGS
72
INTERIOR PLACARDS AND MARKINGS
73
CHAPTER 12 - SERVICING
77
TABLE OF CONTENTS
78
GENERAL
80
REPLENISHING
82
FUEL SYSTEM
82
FILLING FUEL TANKS
82
FUEL ANTI-ICING ADDITIVE
82
DRAINING MOISTURE FROM FUEL SYSTEM
83
DRAINING FUEL SYSTEM
83
SERVICING OIL SYSTEM
83
FILLING OIL SUMP
84
DRAINING OIL SUMP
84
OIL FILTER (FULL FLOW)
84
RECOMMENDATIONS FOR CHANGING OIL
85
WINTERIZATION PLATE
85
SCHEDULED SERVICING
86
LANDING GEAR
86
OLEO STRUTS
86
FILLING OLEO STRUTS
87
INFLATING OLEO STRUTS
88
BRAKE SYSTEM
88
FILLING BRAKE CYLINDER RESERVOIR
88
DRAINING BRAKE SYSTEM
88
TIRES
88
TIRE BALANCE
89
HYDRAULIC SYSTEM
89
SERVICING HYDRAULIC PUMP/RESERVOIR
90
ELECTRICAL SYSTEM
90
BATTERY
90
INDUCTION AIR FILTER
90
REMOVAL OF AIR FILTER
90
SERVICE INSTRUCTIONS (CLEANING AND INSPECTION)
91
INSTALLATION OF AIR FILTER
91
ALTERNATE AIR DOOR
91
POWER PLANT
92
PROPELLER
92
CLEANING
92
ENGINE COMPARTMENT
92
LANDING GEAR
93
EXTERIOR SURFACES
93
WINDSHIELD AND WINDOWS
93
HEADLINER, SIDE PANELS AND SEATS
94
CARPETS
94
LUBRICATION INSTRUCTIONS
94
APPLICATION OF OIL
94
APPLICATION OF GREASE
95
LUBRICATION CHARTS
95
CHAPTER 20 - STANDARD PRACTICES/AIRFRAME
110
TABLE OF CONTENTS
111
STANDARD PRACTICES - AIRFRAME
112
TORQUE WRENCHES
112
METHOD OF INSTALLING ROD END BEARINGS
113
AIRCRAFT FINISH CARE (CLEANING)
114
EXTERIOR SURFACES
114
WINDSHIELD AND WINDOWS
114
HEADLINER, SIDE PANELS AND SEATS
114
CARPETS
115
ENGINE COMPARTMENT
115
LANDING GEAR
115
CHAPTER 21 - ENVIRONMENTAL SYSTEM
117
TABLE OF CONTENTS
118
GENERAL
120
DESCRIPTION AND OPERATION
120
TROUBLESHOOTING
120
HEATING
130
HEATER MAINTENANCE
130
OVERHEAD VENT SYSTEM. “NOT AVAILABLE WITH AIR CONDITIONING”
130
COOLING
130
AIR CONDITIONING SYSTEM OPERATION
130
MALFUNCTION DETECTION
133
SPECIAL SERVICING PROCEDURES
134
SERVICE VALVES
135
SERVICE VALVE REPLACEMENT
137
TEST GAUGE AND MANIFOLD SET
137
CHECKING THE SYSTEM FOR LEAKS
137
LEAK CHECK - METHOD I
139
LEAK CHECK - METHOD II
140
DISCHARGING
140
EVACUATING THE SYSTEM
141
WITH A CHARGING STAND
143
USING THE AIRPLANE COMPRESSOR TO CHARGE THE SYSTEM
143
ADDITION OF PARTIAL CHARGE TO SYSTEM
145
COMPRESSOR SERVICE
146
COMPRESSOR REMOVAL
146
COMPRESSOR INSTALLATION
147
CHECK COMPRESSOR OIL
148
REPLACEMENT OF YORK COMPRESSOR AND/OR ALTERNATOR DRIVE BELTS
149
ADJUSTMENT OF DRIVE BELT TENSION
152
MAGNETIC CLUTCH (YORK COMPRESSOR)
155
MAGNETIC CLUTCH REMOVAL
155
MAGNETIC CLUTCH INSTALLATION
155
REFRIGERANT LINES AND ROUTING
156
RECEIVER-DEHYDRATOR
156
RECEIVER-DEHYDRATOR REMOVAL
156
RECEIVER-DEHYDRATOR INSTALLATION
156
CONDENSER
157
CONDENSER ASSEMBLY REMOVAL
157
CONDENSER INSTALLATION
157
CONDENSER ASSEMBLY RIGGING INSTRUCTIONS
159
EXPANSION VALVE
159
EXPANSION VALVE REMOVAL
159
EXPANSION VALVE INSTALLATION
160
EVAPORATOR ASSEMBLY
160
EVAPORATOR ASSEMBLY REMOVAL
160
EVAPORATOR ASSEMBLY INSTALLATION
162
PRESSURE RELIEF SWITCH (RANCO)
162
ELECTRICAL INSTALLATION
162
AIR CONDITIONING THROTTLE SWITCH
164
FUSE REPLACEMENT
164
OVERHEAD VENT BLOWER
164
REMOVAL OF BLOWER ASSEMBLY
164
DISASSEMBLY OF BLOWER ASSEMBLY
164
REASSEMBLY OF BLOWER ASSEMBLY
165
INSTALLATION OF BLOWER ASSEMBLY
165
CHAPTER 22 - AUTO FLIGHT
169
TABLE OF CONTENTS
170
GENERAL
171
NON-PIPER A.F.C.S. EQUIPMENT CONTACTS
171
PIPER A.F.C.S. EQUIPMENT
172
CHAPTER 23 - COMMUNICATIONS
176
TABLE OF CONTENTS
177
GENERAL
178
EMERGENCY LOCATOR TRANSMITTER
178
DESCRIPTION
178
BATTERY REMOVAL AND INSTALLATION (COMMUNICATIONS COMPONENTS CORP)
178
BATTERY REMOVAL AND INSTALLATION (NARCO)
179
PILOT’S REMOTE SWITCH
181
TESTING EMERGENCY LOCATOR TRANSMITTER
181
TESTING PILOT’S REMOTE SWITCH
182
INADVERTENT ACTIVATION
183
CHAPTER 24 - ELECTRICAL POWER
185
TABLE OF CONTENTS
186
GENERAL
188
DESCRIPTION AND OPERATION
188
TROUBLESHOOTING
188
D.C. GENERATION
198
DESCRIPTION OF ALTERNATOR SYSTEM
198
CHECKING ALTERNATOR SYSTEM
199
SERVICE PRECAUTIONS
200
OVERHAUL OF ALTERNATOR
200
ALTERNATOR SYSTEM (CHRYSLER)
201
BENCH TESTING ALTERNATOR
201
ROTOR FIELD COIL CURRENT DRAW
201
TESTING ALTERNATOR INTERNAL FIELD CIRCUIT
201
INSPECTION
203
TESTING OF RECTIFIER ASSEMBLIES
203
TESTING OF POSITIVE RECTIFIERS USING C-3829 TESTER
203
TESTING OF NEGATIVE RECTIFIERS USING C-3829 TESTER
205
TESTING OF RECTIFIER ASSEMBLIES USING TEST LAMP
205
REMOVAL OF RECTIFIER AND HEATSINK ASSEMBLY
207
TESTING OF STATOR
207
REMOVAL OF PULLEY AND BEARING
207
TESTING OF ROTOR
209
SLIP RINGS
209
ASSEMBLY OF ALTERNATOR
209
ALTERNATOR SYSTEM (PRESTOLITE)
214
ALTERNATOR NOMENCLATURE
214
ALTERNATOR SERVICE PRECAUTIONS
214
DESCRIPTION OF ALTERNATOR
215
OVERHAUL OF ALTERNATOR
217
DISASSEMBLY OF ALTERNATOR
217
INSPECTION AND TESTING OF COMPONENTS
217
ASSEMBLY OF ALTERNATOR
219
TESTING OF ALTERNATOR
221
ALTERNATOR SERVICE TEST SPECIFICATION
221
CHECKING ALTERNATOR BELT TENSION (PA-28RT-201)
223
BATTERY
223
SERVICING BATTERY
223
REMOVAL OF BATTERY
224
INSTALLATION OF BATTERY
224
CHARGING BATTERY
224
BATTERY BOX CORROSION PREVENTION
225
VOLTAGE REGULATOR (WICO)
225
CHECKING VOLTAGE REGULATOR
225
OVER VOLTAGE RELAY (WICO)
226
CHECKING OVER VOLTAGE RELAY
226
AMMETER
226
EXTERNAL POWER RECEPTACLE
227
OPERATION OF EXTERNAL POWER RECEPTACLE
227
STARTING THROUGH EXTERNAL POWER RECEPTACLE WITH AIRPLANE’S BATTERY NEARLY DEPLETED
228
CHAPTER 27 - FLIGHT CONTROLS
233
TABLE OF CONTENTS
234
GENERAL
236
DESCRIPTION AND OPERATION
236
TROUBLESHOOTING
236
STANDARD PROCEDURES
244
CONTROL COLUMN ASSEMBLY
244
REMOVAL OF CONTROL COLUMN ASSEMBLY
244
INSTALLATION OF CONTROL COLUMN ASSEMBLY
246
AILERON CONTROLS
247
REMOVAL OF AILERON CONTROL CABLES
247
INSTALLATION OF AILERON CONTROL CABLES
249
REMOVAL OF AILERON BELLCRANK ASSEMBLY
250
INSTALLATION OF AILERON BELLCRANK ASSEMBLY
250
RIGGING AND ADJUSTMENT OF AILERON CONTROLS
251
RUDDER CONTROLS
254
REMOVAL OF RUDDER AND STEERING PEDAL ASSEMBLY
254
INSTALLATION OF RUDDER AND STEERING PEDAL ASSEMBLY
256
REMOVAL OF RUDDER CONTROL CABLES
259
INSTALLATION OF RUDDER CONTROL CABLES
259
RIGGING AND ADJUSTMENT OF RUDDER CONTROLS
260
RUDDER TRIM CONTROLS
260
REMOVAL OF RUDDER TRIM CONTROLS
260
INSTALLATION OF RUDDER TRIM CONTROLS
261
RIGGING AND ADJUSTMENT OF RUDDER TRIM CONTROLS
261
STABILATOR CONTROLS
261
REMOVAL OF STABILATOR CONTROL CABLES
261
INSTALLATION OF STABILATOR CONTROL CABLES
263
RIGGING AND ADJUSTMENT OF STABILATOR CONTROLS
266
STABILATOR TRIM CONTROLS
267
REMOVAL OF STABILATOR TRIM ASSEMBLY (FORWARD)
267
INSTALLATION OF STABILATOR TRIM ASSEMBLY (FORWARD)
268
REMOVAL OF STABILATOR TRIM ASSEMBLY (AFT)
270
INSTALLATION OF STABILATOR TRIM ASSEMBLY (AFT)
271
RIGGING AND ADJUSTMENT OF STABILATOR TRIM
271
FLAPS
272
REMOVAL OF WING FLAP CONTROLS
272
INSTALLATION OF WING FLAP CONTROLS
274
RIGGING AND ADJUSTMENT OF WING FLAPS
276
STALL WARNING
277
LIFT DETECTOR
277
REMOVAL OF LIFT DETECTOR
277
INSTALLATION OF LIFT DETECTOR
277
ADJUSTMENT OF LIFT DETECTOR
277
CHAPTER 28 - FUEL
297
TABLE OF CONTENTS
298
GENERAL
299
DESCRIPTION
299
TROUBLESHOOTING
301
STORAGE
305
REMOVAL OF FUEL TANKS
305
INSPECTION AND REPAIR OF FUEL TANK
305
INSTALLATION OF FUEL TANK
306
DISASSEMBLY OF LOCKING FUEL CAP
306
ASSEMBLY OF LOCKING FUEL CAP
306
DISTRIBUTION
307
FUEL FILTER BOWL AND SCREEN
307
REMOVAL OF FUEL FILTER BOWL AND HOUSING
307
CLEANING AND INSPECTION OF FILTER BOWL SCREEN
308
INSTALLATION OF FUEL FILTER BOWL AND SCREEN
308
FUEL SELECTOR VALVE
309
REMOVAL OF FUEL SELECTOR VALVE
309
INSTALLATION OF FUEL SELECTOR VALVE
309
CLEANING FUEL SYSTEM
309
ELECTRIC FUEL PUMP (AIRBORNE) (PA-28RT-201T)
309
REMOVAL AND INSTALLATION OF ELECTRIC FUEL PUMP
309
AUXILIARY FUEL PUMP SYSTEM ADJUSTMENT (INSTALLED)
310
AUXILIARY FUEL PUMP SYSTEM OPERATIONAL CHECK
311
ELECTRIC FUEL PUMP (WELDON) (PA-28RT-201)
311
REMOVAL OF FUEL PUMP
311
DISASSEMBLY, REPAIR AND ASSEMBLY OF FUEL PUMP
312
ADJUSTMENT OF ELECTRIC FUEL PUMP (BENCH TEST)
312
ADJUSTMENT OF ELECTRIC FUEL PUMP (IN AIRPLANE)
313
INSTALLATION OF FUEL PUMP
313
INSPECTION AND TIGHTENING OF FUEL LINE FITTINGS
313
REPLACEMENT OF FITTINGS
314
INDICATING
316
FUEL QUANTITY TRANSMITTER UNIT
316
REMOVAL OF FUEL QUANTITY TRANSMITTER UNIT
316
INSTALLATION OF FUEL QUANTITY TRANSMITTER UNIT
316
FUEL QUANTITY SENDER/GAUGE CHECK (INSTALLED)
316
FUEL QUANTITY INDICATOR
318
FUEL PRESSURE GAUGE
319
CHAPTER 29 - HYDRUALIC POWER
320
TABLE OF CONTENTS
321
GENERAL
322
DESCRIPTION
322
TROUBLESHOOTING
327
MAIN
337
HYDRAULIC PUMP
337
REMOVAL OF HYDRAULIC PUMP
337
DISASSEMBLY OF HYDRAULIC PUMP
337
CLEANING, INSPECTION AND REPAIRS OF HYDRAULIC PUMP
338
ASSEMBLY OF HYDRAULIC PUMP
338
TEST AND ADJUSTMENT OF HYDRAULIC PUMP
341
INSTALLATION OF HYDRAULIC PUMP
343
GEAR BACK-UP EXTENDER ACTUATOR ASSEMBLY
343
REMOVAL OF GEAR BACK-UP EXTENDER ACTUATOR ASSEMBLY
343
INSTALLATION OF GEAR BACK-UP EXTENDER ACTUATOR ASSEMBLY
343
CHECK AND ADJUSTMENT OF GEAR BACK-UP EXTENDER ACTUATOR
346
OPERATIONAL CHECK OF RETRACTABLE LANDING GEAR SYSTEM
348
NOSE GEAR ACTUATING CYLINDER
349
REMOVAL OF NOSE GEAR ACTUATING CYLINDER
349
DLSASSEMBLY OF NOSE GEAR ACTUATING CYLINDER
349
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR ACTUATING CYLINDER
350
ASSEMBLY OF NOSE GEAR ACTUATING CYLINDER
350
INSTALLATION OF NOSE GEAR ACTUATING CYLINDER
350
MAIN GEAR ACTUATING CYLINDER
350
REMOVAL OF MAIN GEAR ACTUATING CYLINDER
350
DISASSEMBLY OF MAIN GEAR ACTUATING CYLINDER
351
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR ACTUATING CYLINDER
351
ASSEMBLY OF MAIN GEAR ACTUATING CYLINDER
353
INSTALLATION OF MAIN GEAR ACTUATING CYLINDER
353
HYDRAULIC LINES
353
REMOVAL AND INSTALLATION OF HYDRAULIC LINES
353
TESTING HYDRAULIC SYSTEM
353
SERVICING HYDRAULIC PUMP/RESERVOIR
354
CHAPTER 32 - LANDING GEAR
355
TABLE OF CONTENTS
356
GENERAL
359
DESCRIPTION AND OPERATION
359
TROUBLESHOOTING
360
MAIN GEAR
366
DISASSEMBLY OF MAIN GEAR OLEO
366
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR OLEO
366
ASSEMBLY OF MAIN GEAR OLEO
373
REMOVAL OF MAIN LANDING GEAR
373
CLEANING, INSPECTION AND REPAIR OF MAIN LANDING GEAR
374
INSTALLATION OF MAIN LANDING GEAR
375
ADJUSTMENT OF MAIN LANDING GEAR
376
ALIGNMENT OF MAIN LANDING GEAR
377
REMOVAL OF MAIN GEAR DOOR ASSEMBLY
377
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR DOOR ASSEMBLY
379
INSTALLATION OF MAIN GEAR DOOR ASSEMBLY
379
ADJUSTMENT OF MAIN GEAR DOOR ASSEMBLY
380
NOSE GEAR
380
DISASSEMBLY OF NOSE GEAR OLEO
380
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR OLEO
381
ASSEMBLY OF NOSE GEAR OLEO
381
REMOVAL OF NOSE LANDING GEAR
383
CLEANING, INSPECTION AND REPAIR OF NOSE LANDING GEAR
383
INSTALLATION OF NOSE LANDING GEAR
388
ADJUSTMENT OF NOSE LANDINC GEAR (PA-28RT-201)
389
ADJUSTMENT OF NOSE LANDING GEAR (PA-28RT-201T)
390
ALIGNMENT OF NOSE LANDING GEAR
393
REMOVAL OF NOSE GEAR DOOR ASSEMBLY
394
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR DOOR ASSEMBLY
397
INSTALLATION OF NOSE GEAR DOOR ASSEMBLY
397
ADJUSTMENT OF NOSE GEAR DOORS
398
WHEELS AND BRAKES
398
REMOVAL AND DISASSEMBLY OF NOSE WHEEL
398
INSPECTION OF NOSE WHEEL ASSEMBLY
398
ASSEMBLY AND INSTALLATION OF NOSE WHEEL
399
REMOVAL AND DISASSEMBLY OF MAIN WHEEL
400
INSPECTION OF MAIN WHEEL ASSEMBLY
400
ASSEMBLY AND INSTALLATION OF MAIN WHEEL
401
BRAKE ADJUSTMENT AND LINING TOLERANCE
401
REMOVAL AND DISASSEMBLY OF WHEEL BRAKE ASSEMBLY
402
CLEANING, INSPECTION AND REPAIR OF WHEEL BRAKE ASSEMBLY
402
ASSEMBLY AND INSTALLATION OF WHEEL BRAKE ASSEMBLY
402
BRAKE MASTER CYLINDER (HAND PARKING BRAKE)
405
REMOVAL OF BRAKE MASTER CYLINDER
405
DISASSEMBLY OF BRAKE MASTER CYLINDER
405
CLEANING, INSPECTION AND REPAIR OF BRAKE MASTER CYLINDER
405
ASSEMBLY OF BRAKE MASTER CYLINDER
405
INSTALLATION OF BRAKE MASTER CYLINDER
407
BRAKE CYLINDER (TOE BRAKE)
409
REMOVAL OF BRAKE CYLINDER
409
DISASSEMBLY OF BRAKE CYLINDER
409
CLEANING, INSPECTION AND REPAIR OF BRAKE CYLINDER
411
ASSEMBLY OF BRAKE CYLINDER
411
INSTALLATION OF BRAKE CYLINDER
411
BLEEDING BRAKES
412
BRAKE BLEEDING PROCEDURE (GRAVITY)
412
BRAKE BLEEDING PROCEDURE (PRESSURE)
412
BRAKE SYSTEM LEAK CHECK
413
BLEEDING OF THE BRAKES AFTER A UNIT HAS BEEN CHANGED
413
POSITION AND WARNING
413
LANDING GEAR LIMIT SWITCHES
413
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCH
414
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCH
415
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCH
415
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCH
415
ADJUSTMENT OF LANDING GEAR SAFETY SWITCH (SQUAT SWITCH)
416
ADJUSTMENT OF GEAR BACK-UP EXTENDER ACTUATOR SWITCH
416
LANDING GEAR WARNING SWITCHES (THROTTLE SWITCHES)
417
LANDING GEAR UP/POWER REDUCED WARNING SWITCH
417
REMOVAL OF LANDING GEAR UP/POWER REDUCED WARNING SWITCH
417
INSTALLATION OF LANDING GEAR UP/POWER REDUCED WARNING SWITCH
417
ADJUSTMENT OF LANDING GEAR UP/POWER REDUCED WARNING SWITCH
417
CHAPTER 33 - LIGHTS
418
TABLE OF CONTENTS
419
GENERAL
420
DESCRIPTION AND OPERATION
420
FLIGHT COMPARTMENT
421
INSTRUMENT PANEL LIGHTS
421
REMOVAL OF DIMMER CONTROL ASSEMBLY
421
INSTALLATION OF DIMMER CONTROL ASSEMBLY
421
ANNUNCIATOR PANEL
421
DESCRIPTION AND OPERATION
421
TROUBLESHOOTING
422
REPLACEMENT OF ANNUNCIATOR PANEL LIGHT BULBS
425
REMOVAL AND INSTALLATION OF VACUUM SENSOR SWITCH
425
REMOVAL AND INSTALLATION OF OIL PRESSURE SENSOR SWITCH
425
EXTERIOR
425
DESCRIPTION
425
REMOVAL AND INSTALLATION OF LANDING LIGHT
425
ANTI-COLLISION LIGHT (STROBE)
426
DESCRIPTION
426
REMOVAL OF WING TIP STROBE LIGHT
426
INSTALLATION OF WING TIP STROBE LIGHT
426
REMOVAL OF STROBE POWER SUPPLY
428
INSTALLATION OF STROBE POWER SUPPLY
428
TROUBLESHOOTING PROCEDURE
428
CHAPTER 34 - NAVIGATION AND PITOT/STATIC
430
TABLE OF CONTENTS
431
GENERAL
432
DESCRIPTION AND OPERATION
432
REMOVAL AND REPLACEMENT OF FACE MOUNTED INSTRUMENTS
432
REMOVAL AND REPLACEMENT OF CLUSTER MOUNTED INSTRUMENTS
434
GYRO FITTING INSTALLATION PROCEDURE (EDO-AIRE)
434
FLIGHT
435
RATE OF CLIMB INDICATOR
435
SENSITIVE ALTIMETER
436
AIRSPEED INDICATOR
438
GYRO HORIZON
439
DIRECTIONAL GYRO
440
MAGNETIC COMPASS
441
ADJUSTMENT OF COMPASS
441
TURN AND BANK INDICATOR
443
CHAPTER 35 - OXYGEN SYSTEM
444
TABLE OF CONTENTS
445
GENERAL
446
DESCRIPTION AND OPERATION
446
TROUBLESHOOTING
448
CREW/PASSENGER SYSTEM
449
FIXED-OXYGEN SYSTEM
450
INSPECTION AND MAINTENANCE
450
CLEANING AND PURGING OF OXYGEN SYSTEM COMPONENTS
453
SWAGELOC FITTING INSTALLATIONS
454
APPLICATION OF TEFLON TAPE THREAD SEALANT
456
LEAK TESTS
457
OXYGEN SYSTEM COMPONENT HANDLING
457
REMOVAL OF OXYGEN CYLINDER
457
REMOVAL OF RECHARGE VALVE
458
INSTALLATION OF RECHARGE VALVE
458
INSTALLATION OF OXYGEN CYLINDER
459
REMOVAL AND INSTALLATION OF PRESSURE GAUGE
459
REMOVAL OF OUTLETS
459
INSTALLATION OF OUTLETS
460
REMOVAL AND INSTALLATION OF OXYGEN ON/OFF CONTROL
460
REFILLING OXYGEN SYSTEM
460
PORTABLE. - OXYGEN SYSTEM
462
TESTING FOR LEAKS
462
MAINTENANCE
463
REMOVAL OF OUTLETS
463
INSTALLATION OF OUTLETS
463
PURGING OXYGEN SYSTEM
463
CHAPTER 37 - VACUUM SYSTEM
464
TABLE OF CONTENTS
465
GENERAL
466
DESCRIPTION AND OPERATION
466
TROUBLESHOOTING
466
DISTRIBUTION
468
VACUUM SYSTEM SERVICE TIPS
468
VACUUM PUMP
469
REMOVAL OF VACUUM PUMP
470
REPLACING PUMP FITTINGS
470
INSTALLATION OF VACUUM PUMP
470
VACUUM REGULATOR VALVE
471
ADJUSTMENT OF VACUUM REGULATOR VALVE
471
ADJUSTMENT OF VACUUM TURN AND BANK INDICATOR REGULATOR VALVE
471
REMOVAL AND REPLACEMENT OF REGULATOR VALVE
472
INDICATING
472
VACUUM GAUGE
472
REMOVAL OF VACUUM SENSOR
472
INSTALLATION OF VACUUM SENSOR
472
CHAPTER 39 - ELECTRICAL/ELECTRONIC PANELS AND MULTI-PURPOSE PARTS
473
TABLE OF CONTENTS
474
ELECTRICAL SWITCHES AND CIRCUIT BREAKERS
475
REMOVAL OF ELECTRICAL SWITCHES
475
CHAPTER 51 - STRUCTURES
477
TABLE OF CONTENTS
478
GENERAL
479
DESCRIPTION
479
STRUCTURAL REPAIRS
479
BAGGAGE COMPARTMENT INSPECTION HOLE AND COVER PLATE
482
FIBERGLAS REPAIRS
484
FIBERGLAS TOUCH-UP AND SURFACE REPAIRS
484
FIBERGLAS FRACTURE AND PATCH REPAIRS
484
THERMOPLASTIC REPAIRS
485
SAFETY WALK REPAIR
492
SURFACE PREPARATION
492
PRODUCT LISTING FOR LIQUID SAFETY WALK COMPOUND
492
APPLICATION OF LIQUID SAFETY WALK COMPOUND
494
SURFACE PREPARATION FOR PRESSURE SENSITIVE SAFETY WALK
494
APPLICATION OF PRESSURE SENSITIVE SAFETY WALK
494
CHAPTER 52 - DOORS
496
TABLE OF CONTENTS
497
GENERAL
498
PASSENGER/CREW
498
REMOVAL OF DOOR
498
INSTALLATION OF DOOR
498
ADJUSTMENT OF DOOR
498
REMOVAL OF DOOR LATCH MECHANISM
498
INSTALLATION OF DOOR LATCH MECHANISM
499
ADJUSTMENT OF DOOR LATCH MECHANISM
499
REMOVAL OF DOOR LOCK ASSEMBLY
499
INSTALLATION OF DOOR LOCK ASSEMBLY
499
REMOVAL OF DOOR SAFETY LATCH
499
INSTALLATION OF DOOR SAFETY LATCH
499
ADJUSTMENT OF DOOR SAFETY LATCH
499
REMOVAL AND INSTALLATION OF DOOR SEAL SNUBBER
500
CARGO
503
REMOVAL OF BAGGAGE DOOR
503
INSTALLATION OF BAGGAGE DOOR
503
REMOVAL OF BAGGAGE DOOR LOCK ASSEMBLY
503
INSTALLATION OF BAGGAGE DOOR LOCK ASSEMBLY
503
REMOVAL OF BAGGAGE DOOR HINGE
503
INSTALLATION OF BAGGAGE DOOR HINGE
503
CHAPTER 55 - STABILIZERS
505
TABLE OF CONTENTS
506
GENERAL
507
STABILATOR
507
REMOVAL AND INSTALLATION OF STABILATOR
507
REMOVAL AND INSTALLATION OF STABILATOR TRIM TAB
507
BALANCING EQUIPMENT
507
BALANCING STABILATOR
507
VERTICAL STABILIZER
509
REMOVAL AND INSTALLATION OF VERTICAL FIN
509
RUDDER
511
REMOVAL AND INSTALLATION OF RUDDER
511
BALANCING RUDDER
511
CHAPTER 56 - WINDOWS
514
TABLE OF CONTENTS
515
FLIGHT COMPARTMENT
516
REMOVAL OF WINDSHIELD
516
INSTALLATION OF WINDSHIELD
516
CABIN
516
REMOVAL OF SIDE WINDOWS
516
INSTALLATION OF SIDE WINDOWS
518
CHAPTER 57 - WINGS
519
TABLE OF CONTENTS
520
GENERAL
521
DESCRIPTION
521
AUXILIARY STRUCTURE
521
REMOVAL OF WING TIP
521
INSTALLATION OF WING TIP
521
REPAIR OF WING TIP
521
ATTACH FITTINGS
525
REMOVAL OF WING
525
INSTALLATION OF WING
526
FLIGHT SURFACES
529
REMOVAL OF AILERON
529
INSTALLATION OF AILERON
529
CHECKING AILERON FREE PLAY
530
BALANCING AILERON
530
REMOVAL OF WING FLAP
531
INSTALLATION OF WING FLAP
531
CHAPTER 61 - PROPELLER
550
TABLE OF CONTENTS
551
GENERAL (PA-28RT-201T)
552
PROPELLER ASSEMBLY (HARTZELL)
552
REMOVAL OF PROPELLER
552
CLEANING, INSPECTION AND REPAIR OF PROPELLER
552
INSTALLATION OF PROPELLER
554
INSTALLATION OF PROPELLER (OPTIONAL THREE BLADE)
554
CHECKING PROPELLER BLADE TRACK
556
CONTROLLING
557
REMOVAL OF PROPELLER GOVERNOR
557
INSTALLATION OF PROPELLER GOVERNOR
557
RIGGING AND ADJUSTMENT OF PROPELLER GOVERNOR
557
GENERAL (PA-28RT-201)
559
PROPELLER ASSEMBLY
559
REMOVAL OF PROPELLER
559
CLEANING, INSPECTION AND REPAIR OF PROPELLER
559
INSTALLING PROPELLER
562
BLADE TRACK
562
CONTROLLING
562
REMOVAL OF PROPELLER GOVERNOR
562
INSTALLATION OF PROPELLER GOVERNOR
563
RIGGING AND ADJUSTMENT OF PROPELLER GOVERNOR
563
CHAPTER 70 - STANDARD PRACTICE ENGINE
565
TABLE OF CONTENTS
566
STANDARD PRACTICES - ENGINE
567
CHAPTER 71 - POWER PLANT
568
TABLE OF CONTENTS
569
GENERAL. (PA-28RT-201T) (CONTINENTAL)
570
DESCRIPTION
570
TROUBLESHOOTING
570
REMOVAL OF ENGINE
576
INSTALLATION OF ENGINE
578
COWLING
579
REMOVAL, OF ENGINE COWLING
579
CLEANING, INSPECTION AND REPAIR OF ENGINE COWLING
579
INSTALLATION OF ENGINE COWLING
579
MOUNTS
580
REPLACEMENT OF ENGINE SHOCK MOUNTS
580
GENERAL. (PA-28RT-201) (LYCOMING)
581
DESCRIPTION
581
TROUBLESHOOTING
581
REMOVAL OF ENGINE
586
INSTALLATION OF ENGINE
589
COWLING
590
REMOVAL OF ENGINE COWLING
590
INSTALLATION OF BUSHINGS AND PINS FOR FIBERGLAS TYPE COWLINGS
590
CLEANING, INSPECTION AND REPAIR OF ENGINE COWLING
590
INSTALLATION OF ENGINE COWLING
591
MOUNTS
591
REPLACEMENT OF ENGINE SHOCK MOUNTS
591
CHAPTER 73 - ENGINE FUEL AND CONTROL
592
TABLE OF CONTENTS
593
GENERAL (PA-28RT-201T)
594
DISTRIBUTION
594
FUEL INJECTION SYSTEM MAINTENANCE
594
FUEL INJECTOR NOZZLE ASSEMBLY
594
REMOVAL OF FUEL INJECTOR NOZZLES
594
CLEANING AND INSPECTION OF FUEL INJECTOR NOZZLES
596
INSTALLATION OF FUEL INJECTOR NOZZLES
596
CONTROLLING
596
RIGGING THROTTLE AND MIXTURE CONTROLS
596
ENGINE SETUP PROCEDURES
596
GENERAL (PA-28RT-201)
604
DISTRIBUTION
604
FUEL INJECTOR MAINTENANCE
604
FUEL-AIR BLEED NOZZLE
604
REMOVAL OF FUEL-AIR BLEED NOZZLE
604
CLEANING AND INSPECTION OF FUEL-AIR BLEED NOZZLE
604
ADJUSTMENT OF IDLE SPEED AND MIXTURE
607
CONTROLLING
607
ADJUSTMENT OF THROTTLE AND MIXTURE CONTROLS
607
CHAPTER 74 - IGNITION
611
TABLE OF CONTENTS
612
GENERAL. (PA-28RT-201T)
614
DESCRIPTION AND OPERATION
614
TROUBLESHOOTING
614
ELECTRICAL POWER SUPPLY
615
MAGNETOS
615
INSPECTION OF MAGNETOS
615
REMOVAL OF MAGNETO
620
MAGNETO TIMING PROCEDURE (INTERNAL TIMING)
620
MAGNETO INSTALLATION AND TIMING PROCEDURE (MAGNETO TO ENGINE)
622
DISTRIBUTION
623
INSPECTION OF HARNESS
623
REMOVAL OF HARNESS
624
MAINTENANCE OF HARNESS
625
INSTALLATION OF HARNESS
632
SPARK PLUGS
632
REMOVAL OF SPARK PLUGS
632
INSPECTION AND CLEANING OF SPARK PLUG
633
INSTALLATION OF SPARK PLUGS
634
GENERAL. (PA-28RT-201)
635
DESCRIPTION AND OPERATION
635
TROUBLESHOOTING
635
ELECTRICAL POWER SUPPLY
636
MAGNETO
636
INSPECTION OF MAGNETO
636
REMOVAL OF MAGNETO
639
TIMING PROCEDURE (INTERNAL TIMING)
639
INSTALLATION AND TIMING PROCEDURE (TIMING MAGNETO TO ENGINE)
641
DISTRIBUTION
643
INSPECTION OF HARNESS
643
REMOVAL OF HARNESS
643
MAINTENANCE OF HARNESS
646
INSTALLATION OF HARNESS
648
SPARK PLUGS
650
REMOVAL OF SPARK PLUGS
650
INSPECTION AND CLEANING OF SPARK PLUG
651
INSTALLATION OF SPARK PLUGS
652
SWITCHING
653
REMOVAL OF IGNITION SWITCH
653
INSTALLATION OF IGNITION SWITCH
653
CHAPTER 77 - ENGINE INDICATING
655
TABLE OF CONTENTS
656
GENERAL
657
POWER
657
MANIFOLD PRESSURE GAUGE
657
TACHOMETER INDICATOR
658
ENGINE OIL PRESSURE GAUGE
659
TEMPERATURE
659
OIL TEMPERATURE INDICATOR
659
EXHAUST GAS TEMPERATURE GAUGE (ALCOR)
660
REMOVAL OF EGT PROBE AND GAUGE
660
CLEANING AND INSPECTION OF EGT
660
INSTALLATION OF EGT PROBE AND GAUGE
660
CYLINDER HEAD TEMPERATURE GAUGE
661
CHAPTER 78 - EXHAUST
664
TABLE OF CONTENTS
665
GENERAL
666
INSPECTION OF EXHAUST SYSTEM
666
CHAPTER 79 - OIL SYSTEM
669
TABLE OF CONTENTS
670
GENERAL
671
INSTALLATION OF OIL COOLER
671
ENGINE OIL QUICK DRAIN VALVE
671
INDICATING
671
REMOVAL OF OIL PRESSURE SENSOR
671
INSTALLATION OF OIL PRESSURE SENSOR
671
CHAPTER 80 - STARTING
673
TABLE OF CONTENTS
674
GENERAL
675
DESCRIPTION AND OPERATION
675
TROUBLESHOOTING
675
CRANKING
678
MAINTENANCE OF STARTING SYSTEM
678
OVERHAUL OF STARTING MOTOR
679
REMOVAL OF STARTING MOTOR
679
DISASSEMBLY OF STARTING MOTOR
679
BRUSHES
681
ARMATURE
681
FIELD COILS
681
BRUSH HOLDERS
681
GEAR AND PINION HOUSING
681
BENDIX DRIVE
681
ASSEMBLY OF STARTING MOTOR
682
BENCH TEST
683
STARTING MOTOR CONTROL CIRCUIT
683
STARTING MOTOR SERVICE TEST SPECIFICATIONS
684
STARTING THROUGH EXTERNAL POWER RECEPTACLE WITH AIRPLANE’S BATTERY NEARLY DEPLETED
684
CHAPTER 81 - TURBINES
688
TABLE OF CONTENTS
689
GENERAL
690
DESCRIPTION AND OPERATION
690
TURBOCHARGER
690
REMOVAL OF TURBOCHARGER
690
INSTALLATION OF TURBOCHARGER
690
ADJUSTMENT OF TURBOCHARGER
692
OVERBOOST VALVE
692
CHAPTER 91 - CHARTS AND WIRING DIAGRAMS
694
TABLE OF CONTENTS
695
GENERAL
696
TORQUE REQUIREMENTS
696
FLARE FITTING TORQUES
697
RECOMMENDED NUT TORQUES
698
CONVERSION CHARTS
700
DECIMAL/MILLIMETER EQUIVALENTS OF DRILL SIZES
706
CONSUMABLE MATERIALS
707
ELECTRICAL WIRE CODING AND SYMBOLS
712
ELECTRICAL SYMBOLS
713
ELECTRICAL SCHEMATIC INDEX
714
ANNUNCIATOR, PA-28RT-201 (EARLY MODELS)
717
ANNUNCIATOR, PA-28RT-201 (LATER MODELS W/PANEL)
718
ANNUNCIATOR, PA-28RT-201T (EARLY MODELS)
719
ANNUNCIATOR, PA-28RT-201T (LATER MODELS W/PANEL)
720
CIGAR LIGHTER, PA-28RT-201/201T
721
PITOT/STATIC, PA-28R-201 AND 201T
721
AVIONICS SWITCHING/EMERGENCY BUS
721
ALTERNATOR SYSTEM/EXTERNAL POWER, PA-28RT-201, PA-28RT-201T
722
ALTERNATOR SYSTEM/EXTERNAL POWER, PA-28RT-201, PA-28RT-201T
723
ALTERNATOR SYSTEM/EXTERNAL POWER, PA-28RT-201, PA-28RT-201T
724
STARTER; PA-28RT-201, PA-28RT-201T
725
STARTER, PA-28RT-201, PA-28RT-201T
725
AIR CONDITIONING, PA-28RT-201, PA-28RT-201T
726
AIR CONDITIONING, PA-28RT-201, PA 28RT-201T
727
FUEL PUMP, PA-28RT-201
728
TURN AND BANK, PA-28RT-201 AND 201T
728
FUEL PUMP, PRIME SWITCH, DIVERTER VALVE AND MANIFOLD PRESSURE SWITCH, PA-28RT-201T
728
ELECTRIC CLOCK, DIGITAL CLOCK AND HOURMETER INSTALLATION (OPTIONAL)
729
ENGINE GAUGES AND SENDERS, PA-28RT-201
729
ENGINE GAUGES AND SENDERS, PA-28RT-201T
730
ENGINE GAUGES AND SENDERS, PA-28RT-201T
730
LANDING GEAR, PA-28RT-201/201T (EARLY MODELS)
731
LANDING GEAR, PA-28RT-201, PA-28RT-201T
732
ANTI-COLLISION BEACON, PA-28RT-201 ONLY
733
ANTI-COLLISION STROBE, PA-28RT-201 AND 201T
733
LANDING LIGHT, PA-28RT-201 AND 201T
733
NAVIGATION LIGHTS
733
NAVIGATION LIGHTS, PA-28RT-201, PA-28RT-201T
734
CABIN/OVERHEAD FLOOD LIGHT
734
CABIN/OVERHEAD FLOOD LIGHTS
734
DIMMER/SWITCH AND RADIO LIGHTS, PA-28RT-201 (EARLY MODELS)
734
DIMMER/ INSTRUMENT LIGHTS CONTROL, PA-28RT-201T (EARLY MODELS)
735
DIMMER/ INSTRUMENT LIGHTS CONTROL, PA-28RT-201T (LATER MODELS)
735
DIMMER CONTROL ASSEMBLY, PA-28RT-201/201T
736
STALL WARNING, PA-28RT-201 AND 201T
737
CHAPTER 95 - SPECIAL PURPOSE EQUIPMENT
739
TABLE OF CONTENTS
740
GENERAL
741
TOOLS AND TEST EQUIPMENT
741
TIRE BALANCER BUILDING INSTRUCTIONS
742
5
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Piper PA-28RT-201T Specifications
General
Brand
Piper
Model
PA-28RT-201T
Category
Aircrafts
Language
English
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