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Plockmatic SQF-200 SquareFolder User Manual

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Plockmatic SQF200
Squarefolder
Service Manual
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Plockmatic SQF-200 SquareFolder Specifications

General IconGeneral
ModelSQF-200
CategoryFolding Machines
Min Paper Weight60 gsm
Booklet Size (min)120 x 120 mm
Paper Size (max)320 x 320 mm
Booklet Thickness25 sheets

Summary

Installation Procedure

1.1 INSTALLATION PROCEDURE

Details the steps for installing the Plockmatic SQF200 Squarefolder machine.

Preventive Maintenance Schedule

2.1 PREVENTIVE MAINTENANCE SCHEDULE

Outlines the schedule for performing preventive maintenance on the Squarefolder.

Replacement and Adjustment

3.1 COVERS

Procedures for removing and replacing various covers of the Squarefolder machine.

3.2 MOTORS

Instructions for replacing the transport belt, stop gate, clamp, and roller motors.

3.3 SENSORS AND SWITCHES

Guidance on replacing various sensors and interlock switches within the Squarefolder.

3.4 BELTS

Procedures for replacing the upper and lower transport belts and Teflon tape.

3.5 MECHANICS

Details on adjusting and replacing mechanical components like set clamps and stop gate.

3.6 PCB

Instructions for removing and replacing the main control board (PCB MD6DC 'D').

3.7 POWER REQUIREMENTS

Information on adjusting the transformer tapping for different voltage settings.

Troubleshooting

4.1 FAULT CODE DESCRIPTIONS

Lists and explains various fault codes generated by the Squarefolder for diagnostics.

4.2 BLOWN FUSE CONDITION

Identifies fuse locations, ratings, and symptoms of blown fuses in the Squarefolder.

4.3 LED'S

Explains the meaning and behavior of the indicator LEDs on the Squarefolder control board.

4.4 TEST POINTS

Details on test points for measuring voltages on the Squarefolder's main PCB for diagnostics.

Service Tables

5.1 SERVICE TABLES

References the location of service tables in the Booklet Maker BM 200 manual.

Detailed Section Description

6.1 ELECTRICAL COMPONENT LIST

A comprehensive list of electrical components used in the Plockmatic SQF200 Squarefolder.

6.1.1 COMPONENT LAYOUT

Diagrams showing the physical location of key components within the Squarefolder.

6.2 BOARD STRUCTURE

Explains the structure and connectivity of the MD6DC 'D' controller board.

6.3 PRINCIPLE OF OPERATION

Describes the functional sequence of the Squarefolder during operation and initialization.

Specifications

SPECIFICATIONS

References the location of detailed specifications for the Squarefolder SQF 200.

Wiring

Squarefolder Wiring

Indicates that wiring diagrams are available in the rear pocket of the manual.