Plockmatic SQF-200 SquareFolder User Manual

V
29 November 2006
TABLE OF CONTENTS
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE ........................................................SQF-1-1
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE ..................................SQF-2-1
3 REPLACEMENT AND ADJUSTMENT
3.1 COVERS ..........................................................................................SQF-3-1
3.1.1 FRONT COVER ......................................................................SQF-3-1
3.1.2 REAR COVER ........................................................................SQF-3-2
3.1.3 INFEED COVER .....................................................................SQF-3-3
3.1.4 OUTFEED COVER .................................................................SQF-3-4
3.1.5 TOP COVER ...........................................................................SQF-3-6
3.1.6 TILT THE MACHINE ...............................................................SQF-3-7
3.2 MOTORS .........................................................................................SQF-3-9
3.2.1 TRANSPORT BELT MOTOR (M1) ..........................................SQF-3-9
3.2.2 STOP GATE MOTOR (M2) ...................................................SQF-3-10
3.2.3 CLAMP MOTOR (M3) ...........................................................SQF-3-11
3.2.4 ROLLER MOTOR (M4) AND PRESSURE ROLLER .............SQF-3-12
3.3 SENSORS AND SWITCHES .........................................................SQF-3-15
3.3.1 STOP GATE SENSOR (Q1) ..................................................SQF-3-15
3.3.2 ROLLER MOTOR FRONT/REAR SENSORS (Q2 AND Q3) SQF-3-16
3.3.3 CLAMP MOTOR HOME POSITON SENSOR (Q4) ..............SQF-3-17
3.3.4 INFEED / OUTFEED SENSORS (Q5 AND Q7) ....................SQF-3-18
3.3.5 CLAMP SENSOR (Q6) ..........................................................SQF-3-20
3.3.6 MOTOR M4 ENCODER SENSOR (Q8) ................................SQF-3-21
3.3.7 TOP COVER INTERLOCK SWITCHES (S2 & S4) ...............SQF-3-22
3.3.8 UPPER TRANSPORT BELT CLUTCHES (SOL1 & SOL3) ...SQF-3-23
3.3.9 LOWER TRANSPORT BELT CLUTCHES (SOL2 & SOL4) ..SQF-3-24
3.4 BELTS ............................................................................................SQF-3-25
3.4.1 UPPER TRANSPORT BELT .................................................SQF-3-25
3.4.2 LOWER TRANSPORT BELT ................................................SQF-3-26
3.4.3 TEFLON TAPE LOWER TRANSPORT BELT ....................SQF-3-29
3.5 MECHANICS .................................................................................SQF-3-31
3.5.1 SET CLAMPS ........................................................................SQF-3-31
3.5.2 STOP GATE ..........................................................................SQF-3-34
3.6 PCB ...............................................................................................SQF-3-37
3.6.1 PCB MD6DC “D” ...................................................................SQF-3-37
3.7 POWER REQUIREMENTS ...........................................................SQF-3-39
3.7.1 TAPPING THE TRANSFORMER ..........................................SQF-3-39
4. TROUBLESHOOTING
4.1 FAULT CODE DESCRIPTIONS.......................................................SQF-4-1
4.2 BLOWN FUSE CONDITION ..........................................................SQF-4-13
4.3 LED’S .............................................................................................SQF-4-15
4.4 TEST POINTS ...............................................................................SQF-4-17

Plockmatic SQF-200 SquareFolder Specifications

General

Brand	Plockmatic
Model	SQF-200 SquareFolder
Category	Folding Machines
Language	English