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Polaris 2005 Sportsman MV7 - Transmission; Torque Specifications;Lubrication; Gear Shift Selector Removal; Transmission Removal

Polaris 2005 Sportsman MV7
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TRANSMISSION
8.4
TRANSMISSION
INFORMA
TION
TORQUE SPECIFICA
TIONS
COMPONENT FT. LBS.
(IN.LBS.)
NM
Transmission Case Bolts 27--34 37--46
Oil Deflector Screws (16--30) 2--3.3
Shift Cover Bolt 6--12 8--16
Bell Crank Nut 12--18 16--24
Trans. Drain Plug / Fill Plug 10--14 14--19
Trans. Mounting Bolts 25 34.5
Snorkel Lock Screw 8--12 11--16
LUBRICATION
Refer to maintenance section for transmission
lubricant type and capacity.
GEAR SELECTOR REMOVAL
1. Disconnect linkage rod from gear selector handle.
2. Remove two bolts attaching gear selector mount to
machine frame.
3. Lift gear selector out of mounting bracket and away
from frame.
TRANSMISSION REMOVAL
1. Remove seat, rear rack, rear cab, air box, and
exhaust system, and right footwell (if required for
access).
Front
Transmission Mounting
2. Disconnect transmission vent line.
3. Drain transmission lubricant.
4. Disconnect shift linkage rod end from transmission
bellcrank.
Linkage Rod
Transmission
Switch
5. Disconnect gear position switch harness.

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