TRANSMISSION
8.14
16. Position the shift forks up and so the the pins point
toward the 9 o’clock position, before installing the
shift drum assembly.
17. Replace and grease the O--rings on the shift drum
before installation.
18. Install the shift drum into the case.
NOTE: Make sure shift shaft pins are properly
positioned in the slot on selector arms.
19. Lift the shift rail slightly and rotate the rail/fork
assembly so it meshes with the tracks on the
shiftdrum. Be sure the wave springs are properly
in place and that the shift rail is seated into the
pocket on the backside of the case.
20. Install the helical gear and bearing onto the pinion
shaft.
21. Clean the mating surfaces of the case and cover.
Apply Crankcase Sealant (PN 2871557)tothe
mating surfaces. Be sure the locating pins (knock
pipes) are in place. Reinstall cover, LH mounting
bracket and torque bolts in a criss-cross pattern in
3 steps to 27--34 ft. lbs. (36.50--46 Nm).
Front Cover Bolt Torque:
27--34 ft. lbs. (36.50--46 Nm)
22. Grease the seal lips of the input shaft seal. Apply
electricians tape or somehow cover the splines of
the shaft to protect the seal lips during installation.
Install new input shaft seal.
23. Install drain plug with a new sealing washer.
Torquedrainplugto14--18ft.lbs.(19--24Nm).
Drain Plug Torque:
10--14 ft. lbs. (14--19 Nm)
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