Polaris 2005 Sportsman MV7 User Manual

ENGINE
3.4
ENGINE EXPLODED VIEW
SG
SG
16 ± 2 ft. lbs.
(22 ± 2.7 Nm)
1
2
3
4
5
6
7
8
9
2
Recoil Housing & Stator Cover
Bolt Tighten Sequence
Screw (3)
96 ± 12 in. lbs.
(10.85
± 1.35 Nm)
Water Pump
Cover
1
2
3
4
55
6
7
Water Pump Cover Bolt
Tighten Sequence
Gasket
65 ± 7 ft. lbs.
(88
± 9.50 Nm)
Crankshaft Nut
Washer
Flywheel
Bendix
Washer
SG
Apply Polaris
Starter Grease.
Washer
Starter
Neg. Cable
Pos. Cable
Nut
Washer
108 ± 12 ft. lbs.
(12
± 1.35 Nm)
84
± 8 ft. lbs.
(9.50
± 0.9 Nm)
Bolts
(Tighten Top Bolt First)
1
2
Oil Filter
50 ± 5in.lbs.
(5.65
± 0.56 Nm)
Apply Polaris 0W--40
oil to seal.
OIL
Oil Filter Nipple
35 ± 4 ft. lbs.
(47.5
± 5.4 Nm)
Hex Plug
216 ± 24 in. lbs.
(24.4
± 2.71 Nm)
Loctitet Pipe Sealant
(PN 2871956)
Dipstick
Oil Fill Tube
50 ± 5in.lbs.
(5.64
± 0.56 Nm)
Clamp
O--ring
22 ± 2 ft.lbs.
(30
± 3Nm)
Dowel
Spring
(Chamfer Side Down)
MAG SIDE
OIL
OIL
SG
(NO Grease or Oil!)
Recoil Pulley
Recoil Lower
Housing
Screws (12)
Recoil
Housing
Screw (2)
Screw (13)
Washer (2)
16 ± 2 ft. lbs.
(22 ± 2.7 Nm)
12 ± 1 ft. lbs.
(16 ± 1.35 Nm)
(BOTH SIDES)
Stator Cover
96 ± 12 in. lbs.
(10.85
± 1.35 Nm)
Bolts
Standard Sportsman 700

Polaris 2005 Sportsman MV7 Specifications

General

Brand	Polaris
Model	2005 Sportsman MV7
Category	Offroad Vehicle
Language	English