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Polaris 2009 Sportsman XP 850 - Camshaft; Carrier Assembly; Camshaft; Camshaft Carrier Installation

Polaris 2009 Sportsman XP 850
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5.36
ENGINE
Camshaft / Carrier Assembly
1. Lubricate all camshaft lobes and bearing journal surfaces
with Premium Starter Grease (PN 2871460).
2. Place camshaft in cylinder head.
3. Lubricate rocker arms, rollers, and shafts with engine oil.
Lay out in proper location as marked upon disassembly.
4. Assemble camshaft carrier with rocker arms and shafts.
Slots (A) must face outward of carrier to allow bolt
installation and to properly orient the oiler holes in shafts.
Camshaft / Camshaft Carrier Installation
1. Loosen all valve adjuster lock nuts.
2. Turn adjuster screws out (counterclockwise) until they
lightly seat against rocker arm.
NOTE: DO NOT force screws against rocker arm.
The adjuster pivot ball may be damaged if forced.
3. Rotate crankshaft in direction of rotation until Top Dead
Center mark (B) on flywheel is aligned with crankcase
parting line (C). This is TDC for MAG side cylinder.
4. Rotate camshaft until pin (D) is in 10:00 position.
5. Install camshaft carrier onto camshaft and install all carrier
bolts snug. Torque in two steps following sequence shown.
A
B
C
D
10:00
12
345
6
8
7
10
9
12.5 lb-ft. (17 Nm)
Torque:
PartShark.com
877-999-5686

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