Polaris 2009 Sportsman XP 850 - Drive Shaft Exploded View

8.36
FINAL DRIVE
17. Pull on the joint to test that the circlip is seated and that the
joint is securely fastened to the shaft.
18. Remove excess grease from the plunging joint’s external
surfaces and place the excess grease in the boot.
19. Pull the boot over the joint and position the boot lips into
the grooves on the joint housing and shaft. Make sure the
boot is not dimpled or collapsed.
20. Install and tighten the small clamp using the Axle Boot
Clamp Tool (PU-48951).
21. Pull out on the drive shaft to center the joint in the housing.
Slide a straight O-ring pick or a small slotted screw driver
between the large end of the boot and the joint housing and
lift up to equalize the air pressure in the boot.
22. Position the boot lip in its groove. Install and tighten the
large clamp using the Axle Boot Clamp Tool (PU-48951).
Drive Shaft Exploded View
Axle Boot Clamp Tool
PU-48951
Axle Boot Clamp Tool
PU-48951
REAR SHAFT
Grease Capacity
80 Grams
Grease Capacity
60 Grams
CV Joint
Plunging
Spring Ring
Gear Side
Boot Kit
Wheel Side
Boot Kit
Joint
FRONT SHAFT
Grease Capacity
90 Grams
Grease Capacity
90 Grams
CV Joint
Plunging
Spring Ring
Gear Side
Boot Kit
Wheel Side
Boot Kit
Joint
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