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Polaris 2009 Sportsman XP 850 - Exploded View; Clutch Disassembly

Polaris 2009 Sportsman XP 850
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7.12
CLUTCHING (PVT)
Exploded View
Clutch Disassembly
1. Using a permanent marker, mark the cover, spider, and
moveable and stationary sheaves for reference, as the cast
in X's may not have been in alignment before disassembly.
2. Mark the stationary sheave and clutch shaft to verify the
shaft has not turned in the sheave after tightening the spider
during clutch assembly.
3. Remove cover bolts evenly in a cross pattern and remove
cover plate.
4. Inspect cover bushing (A). The outer cover bushing is
manufactured with a Teflon
coating. Wear is determined
by the amount of Teflon
remaining on the bushing.
Washers
Bearing
Spring
Cover
Bearing
Bushing
Lock
Washer
Bolt
Flat
Washer
Cover
Bolts
Pin
Washers
Roller
Nut
Shift
Weight
Bolt
One-Way
Bearing
Spacer
Spider
Buttons
Limiter
Cover Bushing Inspection:
Replace the cover bushing if more
brass than Teflon is visible on
the bushing. Refer to bushing
replacement in this chapter.
A
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