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Polaris 2009 Sportsman XP 850 - Front Gearcase - Centralized Hilliard

Polaris 2009 Sportsman XP 850
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8.11
FINAL DRIVE
8
FRONT GEARCASE - CENTRALIZED HILLIARD
Exploded View
REF#DESCRIPTION QTY REF#DESCRIPTION QTY
1 O-Ring 1 21 Gearcase Housing 1
2 O-Ring 3 22 Pinion Neck Housing 1
3 O-Ring 1 23 Clutch Housing 1
4 Dowel Pin 1 24 Roll Cage Assembly 1
5 Expander 1 25 Hub Assembly (female) 1
6 Bearing 3 26 Hub Assembly (male) 1
7 Bushing 1 27 Cam 1
8 Bushing 1 28 Roller 20
9 Bushing 1 29 H-Clip Spring 20
10Oil Seal 230Bleeder Screw 2
11 Cap Plug 2 31 Thrust Button Assembly 1
12 Bolt, M6 3 32 Thrust Plate 1
13 Screw, M6 6 33 Pinion Gear 1
14 Fill Plug 1 34 Armature Plate (AWD) 1
15 Cap Screw, M6 4 35 Armature Plate (ADC) 1
16Screw, M4 436AWD Coil 1
17 Set Screw, M6 1 37 Piston 2
18 Cover Housing 1 38 Pump Assembly 1
19 Pinion Cover 1 39 Vent 1
20 Clutch Pack Assembly 2 40 Drain Plug, Magnetic 1
3
7
4
5
8
9
10
12
18
14
16
17
19
20
15
25
11
6
13
40
31
27
33
34
7-11 ft. lbs.
(9-15 Nm)
1
2
7-11 ft. lbs.
(9-15 Nm)
7-11 ft. lbs.
(9-15 Nm)
15 in. lbs.
(1.7 Nm)
21
22
23
24
26
29
28
32
30
35
36
37
39
38
8-10 ft. lbs.
(11-14 Nm)
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