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Polaris 2009 Sportsman XP 850 - Page 197

Polaris 2009 Sportsman XP 850
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7.25
CLUTCHING (PVT)
7
6. Install the roller pin into the sheave assembly on both sides.
The flat side of the roller pin faces downward when the
shaft side is laying flat on the bench.
7. Install the spring pins (C) to secure the roller pins. Install
until flush with sheave surface.
8. Install the spring over the shaft.
9. Install the clutch rollers (D) onto each side of the outside
spider. Install the washers (E) and E-clips (F) to secure the
rollers. The rollers should spin freely.
10. Install the spider dampener (G) inside the outer spider and
install the inside spider plate (H).
11. Install the spider assembly onto the shaft with the retaining
ring on top of the spider. NOTE: Use the marks previously
made to align the skip tooth spider, or use the “X” on top
of the spider and align it with the skip tooth on the shaft.
Flat Side Down
C
Outer Spider
H
G
D
E
F
Align Marks
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