IX.2
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
Digital Wrench, ECU Reprogramming............................4.46
Digital Wrench, Guided Diagnostics...............................4.42
Digital Wrench, Updates .............................................4.44
Digital Wrench, Version and Update ID...........................4.44
Drive Belt, Inspection .................................................6.14
Drive Belt, Installation.................................................6.14
Drive Belt, Removal ...................................................6.13
Drive Clutch, Assembly...............................................6.23
Drive Clutch, Bushing Service ......................................6.21
Drive Clutch, Button to Tower Clearance ........................6.18
Drive Clutch, Cover Bushing ........................................6.21
Drive Clutch, Disassembly...........................................6.16
Drive Clutch, Exploded View........................................6.15
Drive Clutch, Moveable Sheave Inspection .....................6.20
Drive Clutch, Operation ............................................... 6.5
Drive Clutch, Spider Removal ......................................6.18
Drive Clutch, Spring ...................................................6.17
Drive Shaft / CV Joint, Service .....................................7.27
Drive Shaft Boot Inspection .........................................2.31
Driven Clutch (non-EBS), Clutch Assembly .....................6.30
Driven Clutch (non-EBS), Disassembly ..........................6.29
Driven Clutch (non-EBS), Exploded View .......................6.29
Driven Clutch, Assembly ..................................... 6.27, 6.34
Driven Clutch, Clutch Inspection ...................................6.33
Driven Clutch, Disassembly ................................. 6.25, 6.32
Driven Clutch, Exploded View .............................. 6.25, 6.31
Driven Clutch, Operation.............................................. 6.5
E
ECU Replacement............................................. 4.21, 4.42
EFI Operation Overview..............................................4.10
EFI Priming / Starting Procedure...................................4.10
EFI System, Exploded View.......................................... 4.6
EFI, Component Locations ........................................... 4.7
EFI, Diagnostic Trouble Codes .....................................4.36
EFI, Service Notes...................................................... 4.5
EFI, Troubleshooting..................................................4.41
Electrical, Cooling System Breakout Diagram ................ 10.23
Electronic Control Unit (ECU).......................................4.21
Electronic Throttle Control (ETC) ..................................4.23
Engine
Balance Shaft Removal / Inspection ...........................3.52
Bearing Selection Identification .................................3.63
Camshaft Installation / Timing ...................................3.78
Camshaft Removal .................................................3.36
Camshaft Sprocket Inspection...................................3.38
Camshaft Timing - Quick Reference ...........................3.82
Connecting Rod Bearing Selection.............................3.64
Connecting Rod Inspection.......................................3.61
Cooling System Troubleshooting ...............................3.89
Crankcase Assembly ..............................................3.70
Crankcase Disassembly / Inspection ..........................3.50
Crankcase Inspection..............................................3.56
Crankshaft Installation .............................................3.68
Crankshaft Main Bearing Selection ............................3.64
Crankshaft Removal / Inspection ...............................3.53
Cylinder / Piston Installation......................................3.67
Cylinder / Piston Removal ........................................3.56
Cylinder Head Assembly..........................................3.76
Cylinder Head Inspection .........................................3.40
Cylinder Head Installation ........................................3.77
Cylinder Head Removal ...........................................3.40
Cylinder Head Warp................................................3.40
Cylinder Inspection .................................................3.57
Exhaust Valve Lash - Tappet Selection Matrix...............3.87
Exploded Views ............................................. 3.11–3.14
Flywheel Installation ...............................................3.74
Flywheel Removal ..................................................3.47
Intake Valve Lash - Tappet Selection Matrix .................3.86
Lower Crankcase Preparation ...................................3.70
Oil Flow Chart......................................................... 3.7
Piston / Connecting Rod Assembly.............................3.66
Piston Disassembly / Inspection ................................3.58
Piston Ring Installation ............................................3.65
Piston Ring Installed Gap.........................................3.60
Piston Ring Removal / Inspection...............................3.59
Piston-to-Cylinder Clearance ....................................3.61
Specifications (900) ................................................. 3.8
Starter Drive Installation...........................................3.74
Stator Cover Installation...........................................3.75
Torque Sequence ...................................................3.10
Troubleshooting .....................................................3.89
Upper Crankcase Preparation ...................................3.65
Valve Clearance Adjustment .....................................3.83
Valve Cover Installation ...........................................3.88
Valve Cover Removal..............................................3.36
Valve Inspection.....................................................3.41
Valve Sealing Test ..................................................3.77
Valve Seat Reconditioning........................................3.43
Engine Assembly - Lower End......................................3.63
Engine Assembly - Top End .........................................3.76
Engine Break-In Period...............................................3.35
Engine Coolant Temp. Sensor (ECT) .............................4.27
Engine Designation Number ......................................... 1.2
Engine Disassembly / Inspection - Lower End..................3.46
Engine Disassembly / Inspection - Top End .....................3.36
Engine Installation .....................................................3.30
Engine Lubrication.....................................................3.35
Engine Mounting Exploded View...................................3.34
Engine Oil and Filter Change .......................................2.18
Engine Oil Level........................................................2.18
Engine Removal .......................................................3.27
Engine Serial Number Location ..................................... 1.3
Engine Service .........................................................3.27
Engine, Accessible Components ..................................3.27
Engine, Lubrication Specifications.................................. 3.5
Engine, Special Tools .................................................. 3.4
EPS Circuit Breakout ............................................... 10.41
EPS, Operation....................................................... 10.40
EPS, Troubleshooting .....................................10.42–10.44
ETC .......................................................................4.23
Exhaust Removal ......................................................3.15
Exhaust, Spark Arrestor..............................................2.22
F
Fan Control Circuit Bypass Test.................................. 10.24
Fan Control Circuit Operation..................................... 10.24
Floor.......................................................................5.14
Floor, Front ..............................................................5.28
Floor, Main...............................................................5.28
Flywheel
Installation ............................................................3.74
Removal...............................................................3.47
Flywheel / Starter Drive
Exploded View.......................................................3.49
Frame.....................................................................5.10
Front Bearing Carrier .................................................. 7.3
Front Bumper ...........................................................5.23
Front Caliper, Piston Bore I.D. ......................................9.18
Front Drive Shaft, Removal/Installation ........................... 7.7
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