Polaris RANGER CREW 900 EPS 2014 User Manual

3
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
3.9
PISTON / RINGS / CONNECTING ROD / CRANKSHAFT / BALANCE SHAFT
Piston
Piston - Standard O.D. - Measured 90 degrees to pin,
0.51 in. (13 mm) up from piston skirt. See text.
3.6592 ± 0.0003" (92.950 ± 0.008 mm)
Piston Pin Bore I.D. (Standard) 0.7876" - 0.7878" (20.004 - 20.009 mm)
Piston Pin Bore I.D. (Service Limit) 0.7893" (20.05 mm)
Piston Pin
Piston Pin O.D. (Standard) 0.7872" - 0.7874" (19.995 - 20.000 mm)
Piston Pin O.D. (Service Limit) 0.7866" (19.98 mm)
Piston Ring
Installed
Gap
Top Ring (Standard) 0.008" - 0.014" (0.20 - 0.36 mm)
Top Ring (Service Limit) 0.020" (0.5 mm)
Second Ring (Standard) 0.015" - 0.025" (0.37 - 0.63 mm)
Second Ring (Service Limit) 0.028" (0.70 mm)
Oil Control Rails (Standard) 0.010" - 0.040" (0.25 - 1.02 mm)
Oil Control Rails (Service Limit) 0.059" (1.50 mm)
Ring to
Groove
Clearance
Top Ring (Standard) 0.0012" - 0.0037" (0.030 - 0.095 mm)
Second Ring (Standard) 0.0012" - 0.0030" (0.030 - 0.076 mm)
Service Limit
0.0047" (0.12 mm)
Connecting Rod
Connecting Rod Small End I.D. (Standard) 0.7879" - 0.7884" (20.015 - 20.025 mm)
Connecting Rod Small End I.D. (Service Limit) 0.7897" (20.06 mm)
1 - Marking Connecting Rod Big End Bore I.D. 1.7318" - 1.7321" (43.989 - 43.996 mm)
2 - Marking Connecting Rod Big End Bore I.D. 1.7321" - 1.7323" (43.996 - 44.003 mm)
3 - Marking Connecting Rod Big End Bore I.D. 1.7323" - 1.7326" (44.003 - 44.010 mm)
Crankshaft
B - Marking Main Journal O.D. (Standard) 1.6140" - 1.6143" (40.996 - 41.004 mm)
G - Marking Main Journal O.D. (Standard) 1.6137" - 1.6140" (40.988 - 40.995 mm)
Y - Marking Main Journal O.D. (Standard) 1.6134" - 1.6137" (40.980 - 40.987 mm)
Main Journal O.D. (Service Limit) 1.6126" (40.960 mm)
B - Marking Rod Journal O.D. (Standard) 1.6118" - 1.6122" (40.942 - 40.950 mm)
G - Marking Rod Journal O.D. (Standard) 1.6115" - 1.6118" (40.934 - 40.941 mm)
Y - Marking Rod Journal O.D. (Standard) 1.6112" - 1.6115" (40.926 - 40.933 mm)
Rod Journal O.D. (Service Limit) 1.6104" (40.906 mm)
Crankshaft Runout Limit (PTO and MAG) Less than 0.001" (0.025 mm)
Auxiliary Sprocket Installed Depth 4.9527" ± 0.0078" (125.8 ± 0.2 mm)
Balance Shaft
Bearing Journal O.D. (Standard) 1.4939" - 1.4946" (37.946 - 37.962 mm)
Bearing Journal O.D. (Service Limit) 1.4921" (37.900 mm)
ENGINE

Polaris RANGER CREW 900 EPS 2014 Specifications

General

Brand	Polaris
Model	RANGER CREW 900 EPS 2014
Category	Offroad Vehicle
Language	English