EasyManua.ls Logo

red lion T48 User Manual

red lion T48
92 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
THE 1/16 DIN CONTROLLERS
TEMPERATURE/PROCESS
MODELS T48 & P48 INSTRUCTION MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the red lion T48 and is the answer not in the manual?

red lion T48 Specifications

General IconGeneral
Brandred lion
ModelT48
CategoryTemperature Controller
LanguageEnglish

Summary

GENERAL DESCRIPTION

SAFETY SUMMARY

General safety precautions and warnings for operating the controller.

INSTALLATION DESCRIPTION

Panel Installation Procedures

Instructions for mounting the controller into a panel, including cutout dimensions.

Unit Stacking and Bezel Handling

Guidelines for stacking units and procedures for removing/installing the bezel.

CONNECTION DESCRIPTION

Electromagnetic Interference (EMI) Guidelines

Recommendations for minimizing electromagnetic interference during installation.

Wiring Connections Overview

Details on making electrical connections, including signal and power wiring.

Signal Wiring Details

Specific instructions for connecting thermocouple and RTD sensor inputs.

Power Wiring Instructions

Instructions for connecting AC or DC power supply to the controller.

CONTROL AND ALARM OUTPUTS

Relay Output Connections

Information on connecting Form-A relay outputs for control or alarm functions.

Logic/SSR and Triac Output Wiring

Details on connecting logic/SSR and triac outputs for control applications.

Heater Current Monitor Wiring

Wiring instructions for the heater current monitor option.

Remote Setpoint Input Wiring

Wiring guidelines for the remote setpoint input signal.

Linear DC Output Wiring

Wiring for linear DC analog output signals.

User Input Terminal Wiring

Instructions for wiring the programmable user input terminal.

REAR TERMINAL ASSIGNMENTS

T48 Terminal Assignments (No RS-485/Analog)

Table detailing terminal assignments for specific T48 models.

T48 Terminal Assignments (RS-485/Analog)

Terminal assignments for T48 models with RS485 or analog output.

P48 Terminal Assignments

Terminal assignments for all P48 controller models.

SERIAL CONNECTIONS TO A HOST TERMINAL

Host Terminal Serial Connection

Diagram and explanation of connecting controllers to a host computer via RS-485.

LINEAR DC ANALOG OUTPUT JUMPER SELECTION

Main & Second Output Range

Guide to selecting output range jumpers for main and second linear DC outputs.

FRONT PANEL DESCRIPTION

Front Panel Button Functions

Explanation of the functions of each front panel button.

INITIAL CONFIGURATION START-UP

Controller Power-Up Procedure

Steps taken by the controller upon power application and initial display.

Parameter Configuration Process

General approach to programming controller settings from the factory.

Basic Configuration Start-up

Essential parameters to verify or change for basic controller operation.

Serial Configuration Start-up

Steps for configuring serial communication parameters for setup.

Control Mode Configuration

How to configure the controlling method after setup.

VALID CONTROL MODE COMBINATIONS

Valid Heat/Cool Control Modes

Table showing valid combinations for heat (O1) and cool (O2) output modes.

FRONT PANEL PROGRAMMING CHART FOR T48 & P48 CONTROLLERS

Normal Display Mode Operation

Description of the normal operating display and how to navigate.

Protected Mode Access

Access and modification rules for protected parameters.

Unprotected Mode Access

Access and modification rules for unprotected parameters.

Hidden Mode Operation

Access and operation of hidden functions, requiring unlock.

Configuration Module Navigation

Navigating through configuration modules for setup.

NORMAL DISPLAY MODE

Normal Display Mode Parameter Table

Details of parameters viewable in the secondary display.

FRONT PANEL PROGRAM DISABLE

Front Panel Access Control

Describes how front panel access can be limited via lockouts or codes.

UNPROTECTED PARAMETER MODE

Unprotected Parameter Table

List and description of parameters accessible in unprotected mode.

PROTECTED PARAMETER MODE

Protected Parameter Table

Parameters accessible and modifiable in protected mode.

HIDDEN FUNCTION MODE

Hidden Mode Parameter Table

Functions and parameters available in the hidden mode.

CONFIGURATION PARAMETER MODE

Configuration Module Access

Overview of accessing and navigating through configuration modules.

REFERENCE TABLES: CONFIGURATION PARAMETER MODULES

Module 1: T48 Input Parameters

Detailed parameters for configuring T48 input types and scaling.

Input Parameter Module (1- In) P48 models

Input Type Selection

Selecting the signal input type for voltage or current.

Decimal Point Configuration

Setting the decimal point for display parameters.

Rounding Increment Settings

Adjusting rounding for display stability and readings.

Input Filtering and Update Rate

Configuring digital filter and display update rate for signal stability.

Input Scaling Procedures

Procedures for scaling input signals to display values.

Module 1: P48 Input Parameters

Module 2: Output Parameters (2-OP)

Output Parameters (2-OP)

Parameters affecting control output (O1) and linear DC output behavior.

Module 3: Lockout Parameters (3-LC)

Lockouts Parameter Module (3-LC)

Settings to limit operator access to parameters and modes.

Module 4: Alarm Parameters (4-AL)

Alarm Parameters (4-AL)

Configuration options for alarm actions, reset, and values.

Module 5: Cooling Parameters (5-02)

Cooling Parameters Module (5-02)

Parameters for configuring the cooling output (O2) function.

Module 6: Serial Communications (6-SC)

Serial Communications Module (6-SC)

Settings for serial communication parameters like baud rate and address.

Module 7: Remote Setpoint Parameters (7-rS or 7-n2)

Remote Setpoint Parameters Module (7-rS or 7-n2)

Configuration for remote setpoint input, filtering, and transfer options.

Setpoint Transfer Options

Configuring response for switching between local and remote setpoints.

Module 8: Second DC Output (8-A2)

Second DC Analog Output Specifications

Configuration for the second linear DC analog output range and scaling.

Factory Service Operations Functions

Factory Service Operations Module (9-FS)

Includes controller calibration and factory reset functions.

USER PARAMETER VALUE CHART

T48 Input Parameter Chart

Table to record T48 input parameter settings.

P48 Input Parameter Chart

Table to record P48 input parameter settings.

Output Parameter Chart (2-OP)

Table to record output parameter settings.

Lockout Parameter Chart (3-LC)

Lockouts Parameter Module (3-LC)

Settings to limit operator access to parameters and modes.

Alarm Parameter Chart (4-AL)

Alarm Parameters (4-AL)

Configuration options for alarm actions, reset, and values.

Cooling Parameter Chart (5-02)

Cooling Parameters Module (5-02)

Parameters for configuring the cooling output (O2) function.

CONFIGURATION PARAMETER EXPLANATIONS

Module 1: T48 Input Parameters

Explanations of input parameters for T48 models.

Setpoint Ramp Rate Control

Setpoint Ramp Rate Control

How to program setpoint ramping to control process changes.

User Input Functionality

User Input Functionality

Functions and programming for the user input terminal.

Input Type Selection

Input Type Selection

Selecting the signal input type for voltage or current.

Decimal Point Configuration

Setting the decimal point for display parameters.

Rounding Increment Settings

Adjusting rounding for display stability and readings.

Input Filtering and Update Rate

Configuring digital filter and display update rate for signal stability.

Input Scaling Procedures

Procedures for scaling input signals to display values.

Scaling Display Values

Scaling Display Values

Setting display values for scaling points.

Scaling Signal Input Values

Scaling Signal Input Values

Setting input signal values for scaling points.

Setpoint Limit Value Configuration

Setpoint Limit Value Configuration

Defining high and low limits for setpoint values.

Setpoint Ramp Rate Configuration

Setpoint Ramp Rate Configuration

How to program setpoint ramping to control process changes.

User Input Configuration

User Input Configuration

Functions and programming for the user input terminal.

Output Parameter Module (2-OP)

Time Proportioning Cycle Time

Setting the cycle time for time-proportioning outputs.

Output Control Action Settings

Configuring heating (reverse) or cooling (direct) action for outputs.

Output Power Limit Settings

Setting safe minimum and maximum output power limits.

Sensor Fail Power Level

Defining output behavior on sensor failure.

Output Power Dampening

Adjusting filtering for output power to reduce activity.

ON/OFF Control Hysteresis

ON/OFF Control Hysteresis

Setting hysteresis to prevent output chatter in ON/OFF control.

Auto-Tune Code Selection

Auto-Tune Code Selection

Selecting code for auto-tune to achieve desired dampening.

Main Linear DC Output Range

Main Linear DC Output Range

Selecting the output range for the main linear DC output.

Main Linear DC Output Source

Main Linear DC Output Source

Selecting the variable for the main linear DC output retransmission.

Main Linear DC Update Time

Main Linear DC Update Time

Setting the update time for the main linear DC output.

Main DC Output Scaling Points

Main DC Output Scaling Points

Defining scaling points for the main linear DC output.

Lockouts Parameter Module (3-LC)

Lower Display Lockout Settings

Restricting visibility of parameters in the secondary display.

Protected Mode Lockout Settings

Locking parameters for protected mode access.

Hidden Mode Lockout Settings

Locking parameters for hidden mode functions.

Alarm Parameter Module (4-AL) (Optional)

Alarm Action Configuration

Configuring alarm action modes and types.

Heater Break Alarm Function

Specific alarm for heater current monitor failure detection.

Alarm Action Figures

Absolute High-Acting Alarm Figure

Visual representation of absolute high-acting alarm behavior.

Deviation High-Acting Alarm Figure

Visual representation of deviation high-acting alarm behavior.

Alarm Reset (rSt1, rSt2)

Alarm Reset Configuration

Configuration of automatic or manual alarm reset actions.

Alarm Standby Delay (Stb1, Stb2)

Alarm Standby Delay Function

Function of standby delay to suppress alarms during power-up.

Alarm Value (AL-1, AL-2)

Alarm Value Settings

Setting absolute or relative values for alarms.

Alarm Hysteresis (AHYS)

Alarm Hysteresis Configuration

Setting hysteresis to prevent alarm output chatter.

Cooling Parameters Module (5-02) (Optional)

Cooling Cycle Time

Setting the cycle time for the cooling output.

Cooling Relative Gain Setting

Defining the gain of the cooling band relative to heating.

Heat/Cool Overlap/Deadband

Defining overlap or deadband between heating and cooling outputs.

Serial Communications Module (6-SC) (Optional)

Serial Communications Settings

Settings for serial communication parameters like baud rate and address.

Configure Module 7 - Remote Setpoint Parameters (7-rS or 7-n2)

Remote Setpoint Parameters Module (7-rS or 7-n2)

Configuration for remote setpoint input, filtering, and transfer options.

Heater Current Monitor Module (7-N2 or 7-HC) (Optional)

Heater Current Monitor Specifications

Specifications for heater current monitor input, accuracy, and alarm modes.

Second Linear DC Analog Output Module (8-A2) (Optional)

Second DC Analog Output Specifications

Configuration for the second linear DC analog output range and scaling.

Factory Service Operations Functions

Factory Service Operations Functions

Includes controller calibration and factory reset functions.

MANUAL CONTROL

Manual Control Mode

How to operate the controller in manual mode for direct output control.

ON/OFF CONTROL

Single Output ON/OFF Control Mode

Operation of ON/OFF control for a single output with hysteresis.

Dual Output ON/OFF Control Mode

Dual Output ON/OFF Control Mode

Using heat (O1) and cool (O2) outputs together in ON/OFF control.

PID AUTO-TUNE PROCESS

PID Auto-Tune Process

How the controller automatically determines PID settings.

Initiating Auto-Tune

Initiating Auto-Tune

Step-by-step guide to starting the auto-tune function.

Auto-Tune for Heat/Cool Systems

Specific auto-tune procedure for heat/cool systems.

Auto-Tune for Cascade Control

Procedure for tuning cascaded controller systems.

PID CONTROL EXPLANATIONS

Proportional Band Explanation

Definition and explanation of the proportional band parameter.

Integral Time Explanation

Definition and explanation of the integral time parameter.

Derivative Time Explanation

Derivative Time Explanation

Definition and explanation of the derivative time parameter.

Output Power Offset (Manual Reset)

Adjusting output power to eliminate steady-state errors.

PID Parameter Adjustments

Guidance on adjusting PID parameters for process control.

PID Adjustments Guide

PID Adjustments Guide

Further guidance on PID adjustments and process response.

MANUAL TUNING FOR PID CONTROL

Manual PID Tuning Procedure

Step-by-step procedure for manually tuning PID parameters.

REMOTE SETPOINT OPTION

Remote Setpoint Input Operation

How to use a remote analog signal to change the setpoint value.

CASCADE CONTROL

Cascade Control System Overview

Overview of using two controllers for cascade control loops.

SERIAL COMMUNICATIONS INTERFACE

RS-485 Serial Communication

How the RS-485 interface enables two-way communication.

SFCRM Configuration Software

Information on the SFCRM software for configuration.

Serial Controller Configuration

Configuring serial communication format via front panel.

Serial Command String Construction

How to construct command strings for communication.

Serial Numeric Data Transmission

Serial Numeric Data Transmission

Rules for sending numeric data in commands.

Serial Node Address Configuration

Assigning unique addresses for controllers on a serial bus.

Serial Command Codes Table

Reference table for command codes used in serial communication.

Serial Read Register Command (T)

Serial Write Register Command (V)

Serial Reset Alarm Command (R)

Serial Control Action Command (C)

Serial Block Read Command (P)

Serial Command Terminators

Explanation of command terminator characters and their effects.

Block Read Command Byte Table

Block Read Byte Table

Table mapping register combinations to byte selections for block reads.

Unique Register Explanations

Automatic Setpoint Ramping (K)

Explanation of the automatic setpoint ramping feature.

Periodic Setpoint Write (B)

Using periodic setpoint writes for host-controlled setpoints.

Setpoint Write E²PROM Precautions

Precautions for writing setpoint values to E²PROM memory.

Heater Current Response (HC)

Register explanation for heater current status.

Output Status Register (W)

Register explanation for the status of discrete alarm outputs.

Serial Communication Data Format

How data is transferred over serial communication channels.

Serial Transmission Frame Format

Serial Transmission Frame Format

Explanation of start bits and data bits in serial transmission.

Serial Transmission Parity Bit

Function of parity bits in serial error detection.

Serial Transmission Stop Bit

Role of the stop bit in serial transmission.

Command Response Time

Serial Command Response Timing

Understanding timing restrictions for serial commands.

Full Field Serial Transmission Format

Full Field Serial Transmission Format

Detailed byte format for full field serial transmissions.

Abbreviated Serial Transmission Format

Abbreviated Serial Transmission Format

Byte format for abbreviated serial transmissions.

Serial Communication Troubleshooting

Serial Communication Troubleshooting

Checklist for resolving serial communication interface problems.

TROUBLESHOOTING (Cont'd)

Troubleshooting: P48 'SENS' Display

Troubleshooting 'SENS' display message indicating range issues.

Troubleshooting: Upper Display 'OLOL'

Troubleshooting display messages indicating range issues.

Troubleshooting: Upper Display 'ULUL'

Troubleshooting display messages indicating range issues.

Troubleshooting: T48 'SHrt' Display

Troubleshooting shorted RTD probe condition for T48.

Troubleshooting: Sluggish or Unstable Control

Diagnosing and resolving sluggish or unstable control performance.

Troubleshooting: Lower Display 'OLOL'/'ULUL'

Troubleshooting display messages indicating range issues.

REPLACEABLE OUTPUT BOARD DESCRIPTION

Output Board Description

Description of the controller's output board and its function.

Output Board Replacement Procedure

Step-by-step instructions for replacing the output board.

SPECIFICATIONS AND DIMENSIONS

Controller Display Specifications

Details on the controller's dual 4-digit displays and messages.

Controller Power Requirements

Electrical power requirements for AC and DC versions.

Controller Input and Button Specs

Information on front panel controls and external user input.

Main Signal Input Performance

Details on signal input sample period and response time.

Controller Dimensions and Panel Cut-out

Physical dimensions and panel cutout information.

T48 Thermocouple Input Specs

T48 Thermocouple Input Specs

Specifications for thermocouple input types and accuracy.

T48 RTD Input Specs

T48 RTD Input Specs

Specifications for RTD input types and accuracy.

P48 Input Range and Accuracy

P48 Input Range and Accuracy

Accuracy specifications for P48 voltage and current inputs.

User Input Terminal Specs

User Input Terminal Specs

Details on user input impedance, functions, and response time.

CHECKS AND CALIBRATION

Main Input Check

Procedures to verify accuracy of mV, thermocouple, and RTD inputs.

Voltage Check (P48)

Procedure to check P48 voltage input accuracy.

Current Check (P48)

Procedure to check P48 current input accuracy.

Remote Setpoint Input Check

Procedure to check remote setpoint input signal accuracy.

Heater Current Input Check (T48 only)

Procedure to check heater current input accuracy.

Error Flag E-CL

Error Flag E-CL

Explanation of the E-CL error flag and its resolution.

Calibration For T48

Millivolt Calibration (CAL)

Procedure for calibrating millivolt inputs.

Thermocouple Cold Junction Calibration (CJC)

Procedure for calibrating thermocouple cold junction compensation.

RTD Ohms Calibration (rtd)

Procedure for calibrating RTD resistance inputs.

Main or Second Linear DC Analog Output Calibration

Calibrating the main and second linear DC analog outputs.

Remote Setpoint Calibration

Procedure for calibrating the remote setpoint input.

Heater Current Input Calibration

Procedure for calibrating the heater current input.

Calibration For P48

Main or Second Linear DC Analog Output Calibration

Calibrating the main and second linear DC analog outputs.

Remote Setpoint Calibration

Procedure for calibrating the remote setpoint input.

Input Calibration

Calibrating voltage and current input sources.

TROUBLESHOOTING

NO DISPLAY Troubleshooting

Possible causes and remedies for no display issues.

CONTROLLER NOT WORKING Troubleshooting

Troubleshooting general controller non-operation.

Troubleshooting: 'E-FP' Display Error

Troubleshooting defective front panel button error.

Troubleshooting: 'E-UP' Display Error

Troubleshooting internal controller problems.

Troubleshooting: 'E-E2' Display Error

Troubleshooting parameter loss due to noise spikes.

Troubleshooting: 'E-CL' Display Error

Troubleshooting calibration loss due to noise spikes.

Troubleshooting: '...' OR '-...' Display Error

Troubleshooting display value exceeding range issues.

Troubleshooting: T48 'OPEN' Display Error

Troubleshooting open sensor condition for T48.

TROUBLESHOOTING (Cont'd)

Troubleshooting: P48 'SENS' Display

Troubleshooting 'SENS' display message indicating range issues.

Troubleshooting: Upper Display 'OLOL'

Troubleshooting display messages indicating range issues.

Troubleshooting: Upper Display 'ULUL'

Troubleshooting display messages indicating range issues.

Troubleshooting: T48 'SHrt' Display

Troubleshooting shorted RTD probe condition for T48.

Troubleshooting: Sluggish or Unstable Control

Diagnosing and resolving sluggish or unstable control performance.

Troubleshooting: Lower Display 'OLOL'/'ULUL'

Troubleshooting display messages indicating range issues.

REPLACEABLE OUTPUT BOARD DESCRIPTION

Output Board Description

Description of the controller's output board and its function.

Output Board Replacement Procedure

Step-by-step instructions for replacing the output board.

SPECIFICATIONS AND DIMENSIONS

Controller Display Specifications

Details on the controller's dual 4-digit displays and messages.

Controller Power Requirements

Electrical power requirements for AC and DC versions.

Controller Input and Button Specs

Information on front panel controls and external user input.

Main Signal Input Performance

Details on signal input sample period and response time.

Controller Dimensions and Panel Cut-out

Physical dimensions and panel cutout information.

T48 Thermocouple Input Specs

T48 Thermocouple Input Specs

Specifications for thermocouple input types and accuracy.

T48 RTD Input Specs

T48 RTD Input Specs

Specifications for RTD input types and accuracy.

P48 Input Range and Accuracy

P48 Input Range and Accuracy

Accuracy specifications for P48 voltage and current inputs.

User Input Terminal Specs

User Input Terminal Specs

Details on user input impedance, functions, and response time.

CONTROL AND ALARM OUTPUTS

Relay Output Specifications

Specifications for relay output contacts, rating, and life expectancy.

T48 Logic/SSR Output Specs

Specifications for logic/SSR drive output ratings.

T48 Triac Output Specs

Specifications for triac output type, rating, and protection.

Main Control Features

Control modes, output types, and auto-tune settings.

Alarm Specifications

Specifications for alarm modes, reset, standby, and hysteresis.

Cooling/Second Output Specs

Specifications for cooling or second output control.

Linear DC Output Specifications

Specifications for linear DC output range, accuracy, and resolution.

Remote Setpoint Input Specifications

Specifications for remote setpoint input type, resistance, and range.

HEATER CURRENT MONITOR INPUT (T48 only)

T48 Heater Current Monitor Specs

Specifications for heater current monitor input, accuracy, and alarm modes.

SERIAL COMMUNICATIONS

RS485 Serial Communication Specs

Details on RS485 interface, baud rate, data format, and isolation.

ISOLATION BREAKDOWN RATINGS

Electrical Isolation Ratings

Electrical isolation ratings between different controller circuits.

CERTIFICATIONS AND COMPLIANCES

Product Certifications and Compliance

Lists applicable certifications like CE, UL, and RoHS.

ENVIRONMENTAL CONDITIONS

Operating Environmental Conditions

Operating and storage temperature, humidity, and vibration specs.

CONNECTION

Terminal Connection Details

Describes the wire clamping screw terminals used for connections.

CONSTRUCTION

Controller Construction and Ratings

Describes the case material, bezel, and NEMA/IP ratings.

T48 TEMPERATURE CONTROLLER ORDERING INFORMATION

T48 Ordering: No RS485/Analog Output

Part numbers and options for T48 models without specific outputs.

T48 Ordering: With RS485/Analog Output

T48 Ordering: With RS485/Analog Output

Part numbers and options for T48 models with RS485 or analog outputs.

T48 CONTROLLER ACCESSORIES

T48 Controller Accessories

List of available accessories for T48 controllers.

P48 PROCESS CONTROLLER ORDERING INFORMATION

P48 Ordering Information

Part numbers and options for P48 process controllers.

P48 CONTROLLER ACCESSORIES

P48 Controller Accessories

List of available accessories for P48 controllers.

LIMITED WARRANTY

Product Limited Warranty Terms

Terms and conditions of the product's limited warranty.

Related product manuals