Rockwell Automation Publication 1766-UM001O-EN-P - September 2021 35
Chapter 3          Wire Your Controller
controllers output contacts is required. Switching inductive loads without 
surge suppression can significantly reduce the life expectancy of relay 
contacts. By adding a suppression device directly across the coil of an inductive 
device, you prolong the life of the output or relay contacts. You also reduce the 
effects of voltage transients and electrical noise from radiating into adjacent 
systems.
The following diagram shows an output with a suppression device. We 
recommend that you locate the suppression device as close as possible to the 
load device.
If the outputs are DC, we recommend that you use a 1N4004 diode for surge 
suppression, as shown below. For inductive DC load devices, a diode is 
suitable. A 1N4004 diode is acceptable for most applications. A surge 
suppressor can also be used. Table 3 on page 36
 for recommended suppressors. 
As shown below, these surge suppression circuits connect directly across the 
load device.
Suitable surge suppression methods for inductive AC load devices include a 
varistor, an RC network, or an Allen-Bradley surge suppressor, all shown 
below. These components must be appropriately rated to suppress the 
switching transient characteristic of the particular inductive device. See 
Recommended Surge Suppressors
 on page 36 for recommended suppressors.
+DC or L1
Suppression 
device
DC COM or L2
AC or DC 
outputs
Load
VAC/DC
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
COM
+24V DC
IN4004 diode
Relay or solid state 
DC outputs
24V DC common
VAC/DC
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
COM
(You can also use a surge 
suppressor.)
Surge Suppression for Inductive AC Load Devices
Output device
Output device
Output device
Varistor
RC network
Surge 
suppressor