EasyManua.ls Logo

ROTORCOMP NK 31 User Manual

ROTORCOMP NK 31
50 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Installation and operating manual
[en] 02/2014
SCREW COMPRESSOR COMPACT MODULE
NK 31
Original operating manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ROTORCOMP NK 31 and is the answer not in the manual?

ROTORCOMP NK 31 Specifications

General IconGeneral
BrandROTORCOMP
ModelNK 31
CategoryControl Unit
LanguageEnglish

Summary

Foreword

General

Provides a general overview of the manual's content and purpose for the NK 31 module.

Manufacturer Information

Details manufacturer's information, including general notes and purpose of the operating manual.

Warranty and Liability Disclaimer

Outlines warranty conditions and liability disclaimers for the NK 31 compressor module.

Safety Precautions

Marking of Safety Precautions

Explains the meaning of warning, attention, and note symbols used in the manual for safety.

Safety Regulations

Lists relevant German and European regulations for operating pressure vessels and safety.

General Safety Precautions

Covers essential general safety instructions for installation, operation, and maintenance personnel.

Technical Description

NK 31 with Electric Control

General overview of the NK 31 Screw Compressor Compact Module with electric control unit.

NK 31 with Pneumatic Control

General overview of the NK 31 Screw Compressor Compact Module with pneumatic control unit.

Intake Valve

Details the integrated intake valve mounted on the compressor housing and its function.

Intake Air Filter

Describes the RC intake air filter, its micro air filter element, and monitoring options.

Fine Separator

Explains the function and components of the fine separator for oil removal from compressed air.

Air-Oil Circulation

Details the air-oil circulation path outside the compressor module, including cooling.

Oil Cooler / Air After-Cooler (Option)

Explains the function and installation of optional oil coolers and air after-coolers.

Safety Valve (SIV) (Option)

Details the optional Safety Valve (SIV), its installation, and function for system protection.

Transport

Delivery and Packing

Information on the system's delivery packaging and methods according to shipping conditions.

Transport Damage

Instructions for checking and reporting transport damage to the compressor module promptly.

Transporting Unpacked System

Guidelines for moving the screw compressor module using cranes or lift trucks, with safety warnings.

Transport Options

Illustrates various transport options for the NK 31 compressor module, including palletized transport.

Installation and Assembly

Connection Thread and Assembly

Covers requirements for fastening screws and pipe connections, emphasizing correct thread types.

Safety Precautions for Installation and Assembly

Highlights crucial safety measures for lifting, mounting, and connecting components during installation.

Installation

Provides guidance on selecting an installation location, ensuring level mounting, and proper fastening.

Belt Drive

Details proper design and installation of V-belt drives, including alignment and limitations.

Direct Drive

Explains direct drive installation, emphasizing alignment and the use of elastic couplings.

Service

Ensures good accessibility to service points like oil filling, drain, filters, and shaft seals during installation.

Commissioning

Preparation for Commissioning

Lists essential checks and preparations required before commissioning the screw compressor system.

Checking Direction of Rotation

Details the procedure for checking the screw compressor's direction of rotation, crucial for preventing damage.

Test Run

Provides instructions and warnings for conducting a test run of the compressor system after installation.

Recommissioning Screw Compressor System

Outlines necessary steps for recommissioning the compressor system after it has been shut down or stored for over three months.

Maintenance

Safety Precautions

Emphasizes safety requirements for maintenance, assembly, and repair work by authorized personnel.

Oil Level

Explains the procedure for checking the oil level in the reservoir, critical for operational safety.

Oil Change

Details the process for performing an oil change, including safety precautions and interval references.

Oil Filter

Covers oil filter replacement, including intervals, replacement procedure, and safety warnings.

Fine Separator Cartridge

Describes maintenance intervals and the procedure for replacing the fine separator cartridge.

Maintenance Intervals

Provides a table outlining recommended maintenance intervals based on operating hours and application.

Lubricants and Operating Materials

Lubricants and Operating Materials

Discusses the importance of lubricants and operating materials for screw compressors and compatibility.

Oil Recommendation

Specifies requirements for compressor oils, including approvals, suitability, and types.

Pressure Dew Point of Compressed Air

Explains the pressure dew point graph and its importance for compressed air quality and system performance.

Cold Starts

Provides guidance on starting the compressor in cold conditions, focusing on oil viscosity and lubricant supply.

Technical Data and Tightening Torques

Technical Data

Presents key technical specifications for the NK 31 screw compressor model.

Tightening Torques

Lists recommended tightening torques for various screw and bolt types used in the system.

Troubleshooting