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Servomex DF-150E User Manual

Servomex DF-150E
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Oxygen Analyzer
DF
-
150
E
OPERATOR MANUAL

Table of Contents

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Servomex DF-150E Specifications

General IconGeneral
BrandServomex
ModelDF-150E
CategoryAnalytical Instruments
LanguageEnglish

Summary

OPERATOR MANUAL

Read Me First

Unpacking

Instructions for unpacking the analyzer and verifying contents.

CAUTIONS

Explanation of Graphic Symbols

Defines symbols used for warnings and important notes in the manual.

Important Warnings

Critical safety alerts including DANGER and CAUTION notices.

Specifications

Range

Details measurement ranges for DF-130E and DF-150E models.

Response Time

Information on the analyzer's reaction speed to O2 changes.

Accuracy

Specifications outlining the analyzer's measurement precision.

Sample Gas Compatibility

Lists compatible gases for standard and special sensors.

Sample Requirements

Specifies gas conditions: phase, temperature, flow rate, and pressure.

Ambient Temperature Requirements

Defines the acceptable ambient operating temperature range.

Physical Dimensions

Provides the analyzer's physical size and weight specifications.

Miscellaneous

Notes on storage, operation, power, and certifications.

Analyzer Start-Up Procedure

Charging the Sensor

Step-by-step guide to filling the sensor with electrolyte.

Making Sample Gas Connections

Instructions for connecting sample gas lines to the analyzer.

Making Output Signal Connections

Guidance for connecting analog and digital output signals.

Powering Up the Analyzer

Procedures for safely turning on the analyzer.

Additional Capabilities

Overview of optional features and their functionalities.

Standard Features

Stable Calibration

Information on maintaining consistent calibration over time.

Electrolyte Condition Indicator

Explains the indicator for electrolyte level and contamination status.

Analog Output

Details default and alternate analog output voltage settings.

Options

Stab-El™

Option to enhance sensor resistance to acid gases.

Alarms

Configuration and adjustment of alarm set points and relays.

Pressure Regulators

Information on optional pressure regulators for sample gas.

Filter

Details on the gas sample particle filter and elements.

Low Flow Indication

Description of the visual low flow indicator feature.

Low Flow Alarm

How the low flow alarm functions and its impact.

Flow Control Valve

Information on the flow control valve for pressure regulation.

Stainless Steel Outlet Tubing

Option for using stainless steel tubing for specific applications.

Pump

Details on the on-board pump for vacuum or low pressure operation.

Pump Control

Methods for controlling the analyzer's pump.

Isolated 4 to 20 mA Output

Technical specifications for the 4-20 mA isolated output.

Gas Scale Correction Factor

How to correct readings for different background gases.

Sample Gas and Plumbing Cautions

Normal Operating Conditions

Recommended ranges for sample pressure, flow, and temperature.

Condensation/ Liquid Slugs

Precautions against moisture and liquid ingress into the sensor.

Temperature

Guidelines for maintaining optimal sample gas temperature.

Leaks

Importance of leak-free systems and leak detection methods.

Process Up-sets (Oxygen Shock)

Effects of exposure to high oxygen concentrations on the sensor.

Reactivity with KOH Electrolyte

How acidic gases interact with the sensor's electrolyte.

Outputs and Remote Connections

The I/O Connector

Pinout and functions of the Input/Output connector.

Alarm 1 and 2 (NC-C-NO)

Details on alarm relay configurations and operation.

Trouble Alarm

How combined alarms indicate a system issue.

Non-CE Qualified Analyzers

Relay specifications for non-CE certified units.

CE Qualified Analyzers

Relay specifications for CE certified units.

4 to 20 mA Isolated Output

Technical specifications for the 4-20 mA isolated output.

Analog Output (Rec + & Rec - )

Information on analog output terminals and signal scaling.

Remote Range Indicator

Functionality for scaling readings on remote devices.

Sensor Off (Sensor Off Com, Sensor Off)

How the Sensor Off switch protects against over-range conditions.

The Remote Sensor Connector

Pinout diagram for connecting remote sensors.

Pump Control Connector

Details of the connector used for pump control.

Pump Control

Methods for controlling the analyzer's pump.

Analyzer Control of a Remote Pump

Connecting and controlling external pumps via the analyzer.

Remote Control of the On-board Pump

Utilizing a remote switch for on-board pump operation.

Maintenance and Calibration Checks

Sensor Maintenance

Routine care for the oxygen sensor, including electrolyte checks.

Restoring electrolyte level

Step-by-step guide to refilling the sensor's electrolyte.

Calibration

Information on initial calibration and periodic span checks.

Adjusting Calibration

Procedures for performing span and zero calibration adjustments.

Cleaning the Analyzer

Instructions for cleaning the exterior surfaces of the unit.

Theory of Operation

Schematic of DF Series Oxygen Sensor

Diagram illustrating the electrochemical process of the oxygen sensor.

Troubleshooting

Troubleshooting Guide

A guide to identify common issues and their recommended solutions.

Problem Observations

Lists typical analyzer issues and corresponding actions.

Remedy Table

Detailed explanations of troubleshooting actions and checks.

Troubleshooting Considerations

Factors influencing performance and troubleshooting.

Gas Pressure Effects

How gas pressure impacts analyzer accuracy and tubing selection.

Positive Pressure Operation

Guidelines for managing flow and pressure in positive pressure systems.

Negative Pressure Operation

Guidelines for managing flow and pressure in negative pressure systems.

Temperature Effects on Sensor Performance

How temperature variations influence sensor readings and drift.

Flow Rate Effects on Sensor Performance

How flow rate variations influence sensor readings and calibration.

Replaceable Parts

A list of common parts that can be replaced.

Fuse Replacement

Instructions and safety precautions for replacing fuses.

Shipping the Analyzer

Draining the Sensor

Procedure to safely remove electrolyte from the sensor before shipping.

Re-install the Sensor

Steps for correctly re-installing the sensor after maintenance.

Safety and Operating Notices

Safety Notices

General warnings about electrical hazards and chemical handling.

Operating Notices

Key operational points like sensor charging and over-range protection.

General Warnings

Broad safety advice regarding environmental conditions and operation.

Material Safety Data Sheet - Electrolyte

Detailed safety data for the electrolyte solution.

Material Safety Data Sheet – Replenishment Solution

Safety information for the sensor replenishment solution.

Warranty

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