EasyManua.ls Logo

Servomex SERVOPRO 4900 User Manual

Servomex SERVOPRO 4900
102 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Part Number: 04900001B
Revision: 4
Language: UK English
Installation and Operation
Manual
SERVOPRO 4900
Continuous Emissions Analyser
EMISSIONS ANALYSERS

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Servomex SERVOPRO 4900 and is the answer not in the manual?

Servomex SERVOPRO 4900 Specifications

General IconGeneral
Accuracy±1% of full scale
Measurement Range0 to 100% volume
Gas TypesO2, CO2, CH4
Operating Temperature-20°C to +50°C
Power Supply24 VDC or 100-240 VAC
TechnologyInfrared
Applicationsemission monitoring
MountingPanel or rack mount
Outputs4-20 mA

Summary

SECTION 1 INTRODUCTION

1.1 Introduction

Provides an overview of the manual's content for installation, operation, and configuration.

1.2 Glossary

Defines key terms and acronyms used throughout the document, such as FSD, DV, and VARS.

1.3 General description

Explains the xentra chassis as a platform for gas sensor modules and its measurement capabilities.

1.4 Location of components

Identifies the key features and their physical locations on the xentra 4900 analyser.

1.5 Introduction to the xentra user interface

Describes the keypad and LCD display, and how users interact with the analyser's interface.

1.6 Transducer site numbering system

Explains how internal transducers are assigned site locations (I1, I2, I3) for different analyser models.

1.7 Output numbering system

Details the two-digit identification format for analyser outputs, indicating card number and output type.

1.8 Transducer full scale deflection

Defines Full Scale Deflection (FSD) as the maximum measurable concentration and its relation to 'OVER' indication.

1.9 Technical assistance and spare parts

Provides information on obtaining technical support and ordering spare parts from Servomex or local agents.

SECTION 2 INSTALLATION

2.1 Introduction

Provides all necessary information for installing the xentra 4900 Continuous Emissions Analyser.

2.2 Unpacking and Inspection

Details the process of unpacking the analyser, inspecting for damage, and checking accessories.

2.3 Panel mount installation

Describes how to mount the analyser using brackets onto a panel, requiring additional rear support.

2.4 Rack slide mounting installation

Explains the installation of the 19" rack slide mount version using a mounting kit.

2.5 Electrical power connection

Covers connecting the analyser to a power supply, including safety precautions and voltage settings.

2.6 Signal connections

Guides the user on connecting signals to the analyser via plugs PL1 to PL5, including EMC standards.

2.7 Serial output connection

Details the serial data output via a 9-pin 'D' type connector for RS232 communication.

2.8 External autocalibration connection

Describes the connector for external autocalibration, providing relay contacts for valve control.

2.9 Sample stream connection

Explains how sample and calibration gases connect via a gland plate, detailing different versions.

2.10 Sample gas condition

Specifies the required conditions for sample gas, including pressure, temperature, and particulate filtering.

2.11 Calibration gas sample connection

Guides on connecting calibration gases, recommending mixtures and concentrations for transducers.

2.12 Reading flowmeters

Explains how to read flowmeters which control and measure sample gas flow through the analyser.

2.13 Power up

Details the power-up sequence and initial messages displayed by the xentra analyser.

SECTION 3 INITIAL CONFIGURATION

3.1 Setting passwords

Explains the two types of passwords (operator, supervisor) and the procedure for changing them.

3.2 Setting time and date

Describes how to set the analyser's time, date, and date format for accurate history logging.

SECTION 4 CALIBRATION

4.1 Introduction to calibration

Explains that calibration can be manual or automatic, with entries logged in the calibration history.

4.2 Recommended calibration check periods

Recommends regular checks for gas sensor modules and recalibration if needed, based on sensor type.

4.3 Setting low and high calibration tolerances

Describes setting limits for calibration parameter changes to prevent errors during auto-calibration.

4.4 Paramagnetic transducer low and high manual calibration

Details the procedure for manual calibration of paramagnetic transducers using low and high calibration gases.

4.5 Gfx gas transducer low and high manual calibration

Outlines the manual calibration process for Gfx gas sensor modules with low and high calibration gases.

4.6 Manual cal check low and high

Explains how to perform manual calibration checks using the same samples as calibration adjustment.

4.7 Auto calibration overview

Describes the auto-calibration facility for updating or checking instrument calibration without user intervention.

4.8 Monitoring the progress of auto calibration

Explains how to monitor auto-calibration progress using icons displayed on the screen.

4.9 Auto calibration and auto check setup

Details the required calibration parameters that must be set up before using auto-calibration or auto-check features.

4.10 Initiating auto calibration or auto check from keypad

Provides the procedure for starting auto-calibration or auto-check directly from the instrument's keypad.

4.11 Initiating auto calibration or auto check by external contact closure

Explains how to initiate auto-calibration or auto-check using an external contact closure.

4.12 Aborting an auto calibration in progress

Describes how to stop an ongoing auto-calibration process by pressing any key.

4.13 Disabling auto calibration and autocheck

Provides steps to disable the auto-calibration and auto-check functions.

4.14 Restarting auto calibration or auto check after disabling

Explains how to re-enable auto-calibration or auto-check functions after they have been disabled.

4.15 Scaling ( calibration ) of the external analogue inputs

Details the procedure for scaling external analogue inputs by defining variable values for minimum and maximum analogue inputs.

SECTION 5 MAIN CONFIGURATION

5.1 Alarms

Configures four software alarm settings per sensor, including freeze state, type, level, and hysteresis.

5.2 Allocation of relays

Sets up conditions (fault, calibration, alarms) under which each relay will operate.

5.3 Analogue outputs

Configures analogue outputs, including range, zero/live settings, and span based on transducer limits.

5.4 Component name definition

Allows changing the measurement name (up to six characters) for display, using a defined character set.

5.5 External analogue input configuration

Configures external analogue inputs (E1, E2) for naming and engineering units, similar to internal variables.

5.6 Defining and selecting measurement displays

Enables definition of up to five measurement display screens, each with up to four measurements.

5.7 Display resolution

Allows selection of decimal places for measurements, from 0 to 3 digits.

5.8 Response time

Adjusts the analyser's response time by setting a time constant between 0 and 60 seconds.

5.9 Display units

Selects display units for each measurement, with primary and user-defined options available.

5.10 Calculation of total nitrogen oxides (NOx) concentration

Details the calculation of total NOx concentration based on measured NO levels using linear and quadratic coefficients.

5.11 Serial output communications

Configures serial output communications via RS232, including data frame format and transmission frequency.

SECTION 6 REVIEW

6.1 Introduction to review section

Describes procedures for reviewing analyser configuration without making changes.

6.2 Displaying alarms present

Explains how to view the number and nature of present alarms using the 'ALARM' icon.

6.3 Displaying faults present

Guides on determining the number and nature of faults using the 'FAULT' icon.

6.4 Displaying relay configuration

Allows determination of conditions under which each relay operates, based on its configuration.

6.5 Displaying analogue output configuration

Describes how to determine the configuration of each analogue output based on its settings.

6.6 Displaying alarm settings

Explains how to determine the operating conditions for each alarm based on its configuration.

6.7 Displaying analyser identity

Shows how to display the analyser identity, which appears during the start-up message sequence.

6.8 Displaying alarm history

Explains how to view the alarm history buffer, which contains the most recent 20 alarm events.

6.9 Displaying fault history

Guides on viewing the fault history buffer, containing the most recent 20 fault occasions.

6.10 Displaying calibration history

Explains how to view the calibration history, which records data for the most recent 20 calibration occasions.

6.11 Displaying diagnostics information

Describes how to display signals from gas sensors, useful for diagnosing problems.

SECTION 7 ROUTINE MAINTENANCE

7.1 Replacing fan filter element

Details the procedure for checking and replacing the external fan filter element, noting it is washable.

7.2 Replacing sample filter element

Explains the replacement of the sample filter element every six months or as needed, with safety warnings.

7.3 Cleaning

Provides instructions for cleaning the exterior of the analyser using a damp cloth and keeping ventilation clear.

SECTION 8 FAULT DIAGNOSIS

8.1 Introduction

Introduces faults indicated by gas sensors and the chassis, and how to access diagnostic information.

8.2 Fault diagnosis on the Pm1156 transducer

Lists fault conditions for the 1156 paramagnetic transducer and their possible causes and recommended actions.

8.3 Fault diagnosis on the Gfx 1210 transducer

Lists fault conditions for the Gfx 1210 transducer, including possible causes and recommended actions.

8.4 Fault diagnosis with a non-functioning display

Describes checks for blank or unlit displays, and possible causes and recommended actions.

SECTION 9 SPARES

9.1 Ordering spares

Guides on ordering spare parts by providing model and serial numbers and contact addresses.

9.2 Spare parts list

Lists common spare parts for all xentra 4900 models, rack mounting kits, and sample filter parts.

Related product manuals