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Removing the motor
Removing the motor:
To remove the engine, you must remove
the swing arm axle, the swing arm and the rear
wheel. To keep the bike from falling, remember
to support the chassis with an appropriate jack.
• Drain (refer to the owners manual)
- the engine oil
- the engine coolant
• Remove the seat.
• Disconnect the battery.
• Remove the fuel tank and its covers.
• Disconnect all the electrical wiring
connectors from the engine. (Starter, TPS
sensor, water temperature sensor, coil, fuel
injector).
• Remove the exhaust.
• Remove the ignition coil.
• Remove the fuel injector body.
• Remove the chain.
• Remove the chain guard.
• Remove the clutch actuating cylinder.
When the clutch actuating cylinder is
removed the piston is loose. Hold the piston it
in place using a plastic strap.
• Remove all of the water hoses
connected to the motor.
• Remove the left radiator.
• Loosen all of the engine bolts [A].
• Loosen the swing arm bolt.
• Remove the brackets that attach the
cylinder head to the chassis.
• Remove the motor mounting bolts.
• Remove the swing arm bolt.
• Remove the motor.
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