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SICK ICR890 User Manual

SICK ICR890
128 pages
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Camera System for Reading 1-D and 2-D Codes with Superb
Image Quality suitable for OCR and Video Coding Applications
ICR890
High-end CCD Camera System
OPERATING INSTRUCTIONS

Table of Contents

Questions and Answers:

SICK ICR890 Specifications

General IconGeneral
BrandSICK
ModelICR890
CategorySecurity Camera
LanguageEnglish

Summary

Notes on this document

Purpose of the Document

Describes the objective and scope of the ICR890 System operating instructions.

Target Audience Identification

Identifies the intended readers and their assigned tasks for the ICR890 System.

Document Information Content

Outlines the required information for ICR890 System installation, operation, and configuration.

Symbols and Notations Used

Explains special symbols, warnings, notes, and tips for understanding the manual.

Safety Information for ICR890 System

Authorized Users and Qualifications

Specifies qualifications for installation, maintenance, startup, and operation personnel.

Intended Use of the System

Details the specific applications and functions the ICR890 System is designed for.

General Safety Precautions

Provides general safety guidelines and protection measures for system operation.

Radio Interference Guidelines

Addresses RF interference and the intended industrial environment for the ICR890 System.

Installation Work Safety

Highlights risks of injury due to falling components during installation.

Electrical Installation Safety

Warns about risks of electrical current during installation and maintenance.

LED Radiation from ICI890 Illumination

Describes LED radiation from the ICI890 Illumination and associated safety notes.

Quick Stop and Quick Start Procedures

Details the procedures for switching the ICR890 System off and on.

Environmental Information and Disposal

Covers energy requirements and environmentally friendly disposal of the system.

Product Description of ICR890 System

System Design Overview

Describes the components of the ICR890 System and their basic configuration.

Device View and Components

Provides a visual layout and legend for the ICR890 System components.

Included in Delivery Components

Lists the components included in the delivery of the ICR890 System.

CD-ROM Contents

Details the software and documentation available on the ICR890 System CD-ROM.

Available Device Versions

Lists the different available versions for the ICR890 System components.

System Requirements

Specifies the general and specific requirements for operating the ICR890 System.

General System Requirements

Defines general requirements like reading distance, aperture angle, and conveyor speed.

Installation Requirements

Outlines physical space and mounting requirements for system installation.

Electrical Installation Requirements

Specifies power supply and connection requirements for electrical installation.

Operation Requirements

Lists PC and software requirements for operating and configuring the system.

Product Features and Functions

Provides an overview of the ICR890 System's key features and capabilities.

Method of Operation

Explains the general principles of how the ICR890 System operates.

Reading Configuration Settings

Details how to configure reading parameters like code position and contrast.

Object Trigger Control

Explains how to initiate the reading process using trigger signals.

Focus Control Mechanism

Describes how dynamic focus control is managed using distance information.

Illumination Control

Explains how the LED illumination is controlled during reading operations.

Positioning and Adjustment

Details how to adjust the camera and deflection mirror positions for correct operation.

Increment Configuration

Explains how to configure increment settings for conveyor speed detection.

Image Requirement Settings

Covers image format and scaling configurations for analysis and decoding.

Code Configuration Options

Details the selection and configuration of supported 1-D and 2-D code types.

Data Processing Modes

Explains the Start/Stop and Tracking operation modes for data processing.

Output Format Configuration

Describes how to define output formats for reading results via data interfaces.

Network Configuration

Explains network setup and integration, particularly with the MSC800 controller.

Available Data Interfaces

Lists and describes the various data interfaces for system communication.

Digital Output Configuration

Explains how to configure digital outputs for system status indication.

Digital Input Configuration

Details how to connect external sensors to the digital inputs.

Indicators and Control Elements

Describes the user interface elements and indicators on the ICR890 System.

User Interface and Parameter Management

Explains system configuration via SOPAS-ET and parameter set management.

ICD890 Camera LEDs and Status

Details the function of the LEDs on the ICD890 Camera for status indication.

Impacts on Reading Quality

Explains how resolution and conveyor speed affect reading quality.

Installation of the ICR890 System

Overview of Installation Sequence

Outlines the step-by-step sequence for installing ICR890 System components.

Installation Preparations

Covers initial steps for installation, including component layout and accessory preparation.

Component Layout for Installation

Lists components that need to be placed ready for installation.

Layout of Installation Accessories

Details the accessories to be prepared for system installation.

Selecting the Installation Location

Provides guidance on choosing an appropriate installation site for the system.

Arrangement at the Conveyor System

Describes how to arrange system components relative to the conveyor.

Installing and Adjusting the Device

Explains the process of physically mounting and aligning the system components.

Installing the Deflection Mirror

Provides steps for installing the deflection mirror using 180° brackets.

Installing Illumination and Camera

Details the installation of the ICI890 Illumination and ICD890 Camera.

Installing External Components

Covers the installation of sensors and controllers like MSC800.

External Sensors for Triggering

Explains the installation of photoelectric reflex switches for triggering.

Installing the Incremental Encoder

Describes the process of installing an incremental encoder for speed measurement.

Installing the MLG Light Grid

Details the installation of the MLG Light Grid for object distance detection.

Installing the MSC800 Controller

Explains the installation procedure for the MSC800 controller.

Removing the Device

Provides safety instructions and refers to procedures for removing system components.

Electrical Installation of the ICR890 System

Overview of Electrical Installation Sequence

Outlines the typical sequence for performing electrical installation of the system.

Electrical Installation Preparation

Covers preparation for electrical installation based on system usage scenarios.

ICR890 System without MSC800 Installation

Details electrical installation for a stand-alone ICR890 System without MSC800.

ICR890 System with MSC800 (Single-Side Reading)

Describes electrical installation for ICR890 System with MSC800 for single-side reading.

ICR890 System with MSC800 (Multi-Side Reading)

Details electrical installation for multiple ICR890 Systems with MSC800.

Electrical Connections and Cables

Explains prerequisites and details for electrical connections and cables.

ICD890 Camera Electrical Connections

Describes the electrical connections and interfaces of the ICD890 Camera.

ICI890 Illumination Electrical Connections

Details the electrical connections for the ICI890 Illumination unit.

MSC800 Electrical Connections Overview

Provides an overview of the electrical connections for the MSC800 logic controller.

Assembled Cables Overview

Lists and describes the available assembled cables for system connections.

Performing Electrical Installation Steps

Guides through the actual steps of performing electrical installation.

Connecting Power Supply and Illumination Control Line

Details how to connect the power supply and control lines for the illumination.

ICR890 System Power Supply

Specifies the power supply requirements and voltage for the ICR890 System.

HOST/AUX Data Interfaces

Explains the wiring and configuration of HOST and AUX data interfaces.

CAN 1-IN/OUT Data Interface

Details the wiring and specifications for the CAN bus interface.

Wiring the HOST ETHERNET Interface

Describes how to wire the HOST Ethernet interface for system communication.

Wiring GBIT 1 and GBIT 2 Ethernet Interfaces

Explains the wiring for GBit Ethernet interfaces for high-speed image transfer.

Wiring Switching Inputs IN 1 and IN 2

Details how to wire the switching inputs for sensors and encoders.

Wiring Switching Outputs Result 1 and Result 2

Explains how to wire the digital switching outputs for system status.

Pin Assignments and Conductor Colouring

Provides pin assignments for various camera and illumination connections.

ICD890 Camera Connection Pin Assignments

Details pin assignments for Ethernet, CAN, AUX, HOST, inputs, outputs, and power.

ICI890 Illumination Connection Pin Assignments

Describes pin assignments for the ICI890 Illumination power and control connections.

Wire Colours Assignment for Cables

Provides wire colour assignments for various cable types used in the system.

Operation of the ICR890 System

Overview of Startup Procedure

Outlines the essential steps for starting up and configuring the ICR890 System.

SOPAS-ET Configuration Software

Introduces the SOPAS-ET software for system optimization and configuration.

SOPAS-ET Software Functions

Lists the general functions and operations of the SOPAS-ET Configuration Software.

SOPAS-ET Configuration Software System Requirements

Specifies the PC and software requirements for using SOPAS-ET.

Installation of SOPAS-ET Configuration Software

Provides instructions for installing the SOPAS-ET Configuration Software.

Default Settings for SOPAS-ET Software

Details the default configuration settings for the SOPAS-ET Configuration Software.

First Startup and System Optimization

Guides through the initial startup process and system optimization.

Overview of Configuration Procedure

Lists the steps involved in configuring the ICR890 System and MSC800.

Establishing Communication with System

Explains how to establish communication between PC and ICR890 System/MSC800.

Configuring the ICR890 System and MSC800

Details parameter settings for the ICR890 System with and without MSC800.

Loading Changed Parameter Sets

Describes how to load and save parameter sets into the system.

Saving, Displaying, and Printing Parameter Sets

Explains procedures for archiving and printing system parameter sets.

Changing Device Password for Authorized Client

Details how to change the password for the 'Authorized Client' user level.

Default System Settings

Explains the concept of default settings and how to reset them.

Resetting to Factory Default Settings

Provides steps to reset the ICR890 System to its factory default configuration.

MSC800 Default Setting Reference

Refers to MSC800 operating instructions for its default settings.

Maintenance of the ICR890 System

Maintenance During Operation

States that the system functions maintenance-free under normal operation.

Cleaning the ICR890 System

Provides recommendations and procedures for cleaning system components.

Cleaning the Front Window

Details methods for cleaning the front window to maintain optical performance.

Cleaning the Housing

Explains how to clean air inlet and outlet openings for proper cooling.

Cleaning the Deflection Mirror

Provides instructions and warnings for cleaning the deflection mirror's optical surface.

Cleaning Other Optical Surfaces

Describes cleaning procedures for external sensors like reflex switches.

Replacing System Components

Covers procedures for removing and replacing system components.

Replacing ICD890 Camera or ICI890 Illumination

Details steps for removing and replacing the camera or illumination units.

Replacing the Deflection Mirror

Provides instructions for removing and replacing the deflection mirror.

Disposal of ICR890 System Components

Guides on environmentally friendly disposal of system components after decommissioning.

Troubleshooting the ICR890 System

Overview of Errors and Malfunctions

Lists common errors categorized into installation, electrical, configuration, and operation issues.

Installation Errors

Identifies potential errors related to system alignment and sensor positioning.

Electrical Installation Errors

Highlights errors arising from incorrect wiring of system interfaces.

Configuration Errors

Lists errors caused by incorrect parameter settings or overlooked limits.

Malfunctions During Operation

Describes operational issues like missing pulses or timeouts.

Detailed Malfunction Analysis

Explains how to analyze malfunctions using LEDs, system information, and status protocols.

Camera LED Status Indicators

Describes how to interpret the status indicated by the ICD890 Camera LEDs.

System Information and Error Output

Explains how the system communicates errors and displays system information.

Status Protocol Interpretation

Details how to display and interpret the system's status protocol.

ST Error Status in 1-D Code Reading

Explains ST error codes related to 1-D barcode reading results.

SICK Support Information

Provides guidance on contacting SICK support for unresolved errors.

Technical Data for ICR890 System

ICR890 Camera Data Sheet

Provides detailed technical specifications for the ICR890 Camera.

ICI890 Illumination Data Sheet

Lists the technical specifications for the ICI890 Illumination unit.

Deflection Mirror Data Sheet

Provides technical specifications for the deflection mirror.

Specification Diagram and Reading Conditions

Details reading conditions and parameters for system performance diagrams.

Reading Conditions for Specification Diagram

Specifies test conditions like code type, contrast, and ambient light.

ICR890 System Reading Areas

Illustrates the reading areas based on distance and module width.

Max. Resolution Across Transport Direction

Shows pixel resolution versus reading distance.

Max. Resolution in Transport Direction

Illustrates line resolution versus conveyor speed.

System Dimensional Drawing ICR890

Provides overall dimensional drawings of the ICR890 System.

Deflection Mirror Dimensional Drawing

Shows detailed dimensional drawings of the deflection mirror.

Appendix for ICR890 System

Appendix Overview

Lists the additional information provided in the appendix.

Configuring System with Command Strings

Explains how to configure the system using command strings as an alternative.

Calculating Bar Code Length

Provides a guide and formulas for calculating bar code lengths.

Ordering Information

Lists part numbers and descriptions for ordering the ICR890 System and accessories.

Complete ICR890 System Ordering Information

Details the components included in the complete ICR890 High-end CCD Camera System.

Accessories: Controller and Object Distance Detector

Lists accessories such as controllers and object distance detectors.

Accessories: Cables and Connectors

Provides a list of available cables and connectors with their specifications.

Accessories: Incremental Encoder

Lists available incremental encoders with their specifications.

Accessories: Cleaning Agents for Front Window

Lists recommended cleaning agents and cloths for the front window.

Supplementary Documentation Overview

Lists related documentation for other SICK products.

Glossary of Terms

Provides definitions for technical terms used in the manual.

EC Declaration of Conformity for ICD890 Camera

Shows a scaled-down version of the EC Declaration of Conformity for the camera.

EC Declaration of Conformity for ICI890 Illumination

Shows a scaled-down version of the EC Declaration of Conformity for the illumination.

Decodeable Code Samples

Illustrates examples of various 1-D and 2-D codes that can be decoded.