Siemens Sinumerik 801 User Manual

Table of Contents
SINUMERIK 801 III
Start-Up
Table of Contents
1. SINUMERIK 801 Control System
…………………………………………………………………………… 1-1
1.1 System Overview …………………………………………………… 1-1
1.2 CNC Operator Panel ……………………………………………… ………… 1-3
1.3 Position of the Interfaces………………………………………………………………………………… 1-5
1.4 Technical Data ………………………………………………………………………………… 1-6
2. Installation and Start-Up ………………………………………………………………………… 2-1
2.1 Cabinet, Power Supply and Grounding …………………………………………………… … 2-1
2.2 Installing and Cabling ……………………………………………………………………………… 2-4
2.2.1 Installing the control system ……………………………………………………………………… 2-4
2.2.2 Cabling …………………………………………………………………………………………… 2-11
2.2.2.1 Connecting with the stepper drives ………………………………………………………………… 2-11
2.2.2.2 Connecting with the servo drives (example) ……………………………………………………… 2-12
2.3 Interfaces and Cables ……………………………………………………………………………… 2-15
2.3.1 Power supply for CNC – X1 ……………………………………………………………… 2-16
2.3.2 RS232 interface - X2 (RS232) …………………………………………………………… 2-16
2.3.3 Spindle encoder interface - X3 (SPINDLE)…………………………………………………… 2-17
2.3.4 Feed drive interface – X4 (AXIS)…………………………………………………………………… 2-18
2.3.5 Handwheel & extension keys connection - X10 (MPG) ……………………………………… 2-19
2.3.6 BERO input interface - X20 (BERO)…………………………………………………………………… 2-19
2.3.7 Digital inputs/outputs - X100 (DIN0) & X101 (DIN1), X200 (DOUT0) & X201 (DOUT1)… 2-20
2.3.8 Connecting cables for SINUMERIK 801 ……………………………………………………… 2-22
2.4 Installing and Starting-Up the Drive Modules …………………………………………… 2-26
2.4.1 Connecting the STEPDRIVE C/C
+
drive modules ………… …………………………………… 2-26
2.4.2 Connecting the servo
drive modules ………… …………………………………… 2-26
3. Built-In PLC Application …………………………………………………………………………………… 3-1
3.1 Input/Output Configuration …………………………………………………………………… 3-4
3.2 Definition of User Keys ………………………………………………………………… 3-6
3.3 PLC Machine Data ……………………………………………………………………………… 3-9
3.4 Fixed PLC Alarms………………………………………………………………………………………… 3-16
4. Setting Up …………………………………………………………………………………… 4-1
4.1 Setting Up NC Parameters ………………………………………………………………… 4-6
4.2 Starting Up the Dynamic Characteristic of the Axes ……………………………………………… 4-9
4.3 Starting Up Reference Points ……………………………………………………………… 4-9
4.4 Software Limit Switch and Backlash Compensation…………………………………………… 4-14
4.5 Rotation Monitoring ………………………………………………………………………… 4-16
4.6 Leadscrew Error Compensation …………………………………………………………… 4-17
4.7 Starting Up the Spindle ……………………………………………………………………… 4-17
5. Services, Diagnosis & Data Saving ………………………………………………………… 5-1
5.1 Services …………………………………………………………………………………………… 5-2
5.2 Diagnosis …………………………………………………………………………………………… 5-2
5.3 Data Saving …………………………………………………………………………………………… 5-6
5.3.1 Internal data saving …………………………………………………………………………………… 5-6
5.3.2 External data saving …………………………………………………………………………………… 5-6
5.3.3 Important Notice …………………………………………………………………………………… 5-9
6. Accessories ……………………………………………………………………………… 6-1
7. Techncial Appendix …………………………………………………………………………………………7-1
7.1 List of Machine Data ………………………………………………………………………………………7-1

Siemens Sinumerik 801 Specifications

General

Brand	Siemens
Model	Sinumerik 801
Category	Control Systems
Language	English