EasyManua.ls Logo

Siemens SIPART PS2 6DR52 Series - User Manual

Siemens SIPART PS2 6DR52 Series
336 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
SIPART
Electropneumatic positioners
SIPART PS2 with 4 to 20 mA/HART
Operating Instructions
6DR50..
6DR51..
6DR52..
6DR53..
6DR59..
11/2019
A5E00074631-AE
Introduction
1
Safety information
2
Description
3
Installing/mounting
4
Connection
5
Operating
6
Commissioning
7
Parameter assignment
8
Functional safety
9
Service and maintenance
10
Diagnostics and
troubleshooting
11
Technical data
12
Dimension drawings
13
Spare parts/accessories/
scope of delivery
14
Product documentation and
support
A
External position detection
B
Pressure gauge block
C
Sealing plug / thread adapter
D
Booster
E
Positioner with remote
control electronics
F
Abbreviations
G

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Siemens SIPART PS2 6DR52 Series and is the answer not in the manual?

Siemens SIPART PS2 6DR52 Series Specifications

General IconGeneral
CategoryValve Positioners
Output SignalPneumatic
Rotary AngleUp to 90°
CommunicationHART, PROFIBUS PA, Foundation Fieldbus
Explosion ProtectionATEX, IECEx
Power Supply24 V DC
TypeElectropneumatic
Input Signal4-20 mA
Supply Air Pressure1.4 to 7 bar
EnclosureAluminum, Stainless Steel
MountingDirect mounting on actuator
Temperature Range-40 to +80 °C
CertificationsFM, CSA

Summary

Introduction

Security information

Discusses Siemens' industrial security functions and customer responsibilities for plant security.

Safety information

Improper device modifications

Warns about risks from modifications and states warranty cancellation if not followed.

Improper modification on positioner 6 DR5...6

Warns against loosening terminal plate screws due to explosion risk in flameproof enclosures.

Use in hazardous areas

Specifies qualifications for personnel and warnings for use in hazardous areas.

Description

Function

Explains the electropneumatic positioner's function as a control loop with an actuator.

Mode of operation

Explains the control loop functionality and the adaptive five-point controller algorithm.

Installing;mounting

Proper mounting

Warns about freezing of exhaust air outlets and provides a notice about torque for NPT screwed glands.

Loss of explosion protection

Warns about explosion risk if the device is open or not properly closed.

Mounting to linear actuator

Details requirements and procedure for mounting to linear actuators according to IEC 60534.

Mounting to part-turn actuator

Outlines requirements and procedure for mounting to part-turn actuators using VDI/VDE 3845 mounts.

Setting and locking the transmission ratio

Explains the function of the friction clutch and transmission ratio selector for adapting to different actuators.

Installing option modules

Provides general information and warnings for installing option modules in hazardous areas.

Opening the device version with flameproof enclosure

Presents a DANGER warning regarding risk of explosion before supplying power in hazardous areas.

Digital I;O Module (DIO) 6 DR4004-6 A; -8 A

Explains the function of the Digital I/O Module (DIO) for fault messages and alarms.

Analog Output Module (AOM) 6 DR4004-6 J; -8 J

Describes the function of the Analog Output Module (AOM) for indicating actuator position.

Inductive Limit Switches (ILS) 6 DR4004-6 G; -8 G

Explains the mode of operation and equipment features of Inductive Limit Switches (ILS).

Installation procedure for Inductive Limit Switches (ILS)

Details the step-by-step procedure for installing Inductive Limit Switches (ILS).

Mechanic Limit Switches (MLS) 6 DR4004-6 K; -8 K

Explains the mode of operation and features of Mechanic Limit Switches (MLS).

Installation procedure for Mechanic Limit Switches (MLS)

Details the step-by-step procedure for installing Mechanic Limit Switches (MLS).

Setting limits

Provides procedures for setting limits L1 and L2 for Mechanic Limit Switches (MLS).

Connection

Electrical wiring

Shows device versions 2-/3-/4-wire with wiring configurations for 4-wire connections.

Pneumatic connection

Covers supply pressure (PZ) safety reasons and air quality specifications.

Behavior in case of failure of the electrical auxiliary power and;or the supply pressure PZ

Explains failure behavior and shows a table of pneumatic connection versions for different actuator types.

Operating

Operating modes

Explains "Configuration and initialization" mode, "Manual mode (MAN)", and "Automatic (AUT)" mode.

Optimization of controller data

Details the "Diagnostics" mode and the "Optimization of controller data" procedure.

Commissioning

Sequence of automatic initialization

Details the phases of automatic initialization (Start, RUN 1-5, End) and illustrates actuator sequences.

RUN 2 sequence with linear actuators

Details the process for determining actuator travel checks and trimming lower/upper endstops for linear actuators.

RUN 2 sequence with part-turn actuators

Describes the process for checking actuator travel and trimming endstops for part-turn actuators.

RUN 3 to 5 sequence

Covers establishing travel time/leakage (RUN 3), minimizing controller increments (RUN 4), and optimizing transient response (RUN 5).

Setting the friction clutch

Explains the use of the friction clutch for adjusting the position detection area and locking options.

Preparing linear actuators for commissioning

Covers conditions and setting the transmission ratio selector for linear actuator commissioning.

Setting the actuator

Explains checking mechanical unit movement, setting the lever position, and adjusting the friction clutch.

Automatic initialization of linear actuators

Lists requirements for automatic initialization and explains the process, including tight-closing valve parameter.

Manual initialization of linear actuators

Continues manual initialization steps, including applying settings and handling fault messages like "RANGE".

Preparing part-turn actuators for commissioning

Covers setting the adjustment angle and conditions for preparing part-turn actuators.

Automatic initialization of part-turn actuators

Continues the automatic initialization procedure for part-turn actuators, showing parameter calls and completion display.

Manual initialization of part-turn actuators

Continues manual initialization steps for part-turn actuators, including parameter settings and fault message handling.

Device replacement

Lists related topics for device replacement, such as automatic initialization sequences.

Parameter assignment

Introduction to parameter assignment section

Introduces parameter assignment, its division into categories, and advantages of HART communication.

Overview of initialization parameters 1 to 5

Provides an overview of initialization parameters 1-5, including type of actuator and rated angle of rotation.

Overview of application parameters 6 to 52

Explains digital input functions (BIN1, BIN2), alarm function (AFCT), and fault message output (FCT).

Overview of advanced diagnostic parameters A to U

Introduces advanced diagnostic parameters and factory settings for activation of extended diagnostics.

Initialization parameters 1 to 5

Explains '4.INITA' (automatic initialization) and '5.INITM' (manual initialization) parameters.

Application parameters 6 to 52

Explains the purpose of 'PNEUM' parameter for different pneumatic blocks and boosters.

Activating for extended diagnostics XDIAG

Explains how to activate extended diagnostics and defines modes (On1, On2, On3) for fault message output.

Partial stroke test A.\PST

Explains 'FLBH' response after failed PST, 'INTRV' test interval, and 'PSTIN' reference stroke time.

Partial stroke test A.\PST

Details factors (FACT1, FACT2, FACT3) for forming thresholds in the partial stroke test.

Monitoring of dynamic control valve behavior b.\DEVI

Details parameters for monitoring dynamic control valve behavior: Limit (b2.LIMIT), Factor 1 (b3.FACT1), and Factor 2 (b4.FACT2).

Monitoring;compensation of pneumatic leakage C.\LEAK

Explains factors (FACT1, FACT2, FACT3) for forming thresholds in pneumatic leakage monitoring.

Monitoring of stiction (slipstick) d.\STIC

Explains factors (FACT1, FACT2, FACT3) for forming thresholds in stiction detection.

Monitoring of deadband E.\DEBA

Details monitoring of deadband adaptation and setting the threshold (E1.LEVL3).

Monitoring of lower endstop F.\ZERO

Explains monitoring of the lower endstop, including fault detection and setting thresholds (F1.LEVL1).

Monitoring the upper endstop G.\OPEN

Continues details on upper endstop monitoring thresholds (G1.LEVL1, G2.LEVL2, G3.LEVL3).

Monitoring the lower limit temperature H.\TMIN

Explains monitoring of lower limit temperature and setting temperature units (H1.TUNIT) and thresholds (H2.LEVL1).

Monitoring the upper limit temperature J.\TMAX

Details monitoring of upper limit temperature and setting temperature units (J1.TUNIT) and thresholds (J2.LEVL1).

Monitoring of number of total strokes L.\STRK

Details factors (FACT1, FACT2, FACT3) for forming thresholds in total stroke monitoring.

Monitoring of number of changes in direction O.\DCHG

Explains monitoring the number of changes in direction and setting limits and factors for thresholds.

Monitoring the position average value P.\PAVG

Details thresholds (LEVL1, LEVL2, LEVL3) for monitoring the position average value deviation.

Pressure monitoring U.\PRES

Explains activating pressure monitoring and setting pressure units, low limit, and hysteresis.

Functional safety

Range of applications for functional safety

Specifies suitability for valves meeting SIL 2 requirements and the positioner's safety function for safe venting.

Safety function

Explains the safety function of depressurizing the actuator and its triggering mechanisms. Includes warnings about disregarding conditions and freezing exhaust air outlets.

Safety Integrity Level (SIL)

Defines Safety Integrity Levels (SIL) according to IEC 61508 and their relationship to failure probability.

Checking the safety function

Outlines prerequisites and procedures for checking the safety function under operating conditions.

Safety characteristics

Lists safety characteristics necessary for system use under low demand rate and other specific conditions.

Service and maintenance

Basic safety instructions

Provides safety instructions for maintenance, including periodic inspections and warnings about dust layers and button lock release.

Maintenance and repair work

Instructs to send defective devices for repair to authorized personnel, providing malfunction information.

Replace basic electronics

Details the procedure for removing and installing the basic electronics, including parameter adjustment for "Fail in Place".

Replace pneumatic block

Outlines the procedure for removing and installing the pneumatic block, including cord seal and centering elements.

Replace the pressure sensor module

Continues the installation procedure for the pressure sensor module, including closing the positioner and parameter adjustment.

Diagnostics and troubleshooting

Output of system messages in the display

Summarizes system messages during operation, including CPU, HW/ERROR, NOINI, AUTnn, MANnn, and various test running messages.

Diagnostics

Explains the structure of the diagnostics display, general procedure to access values, and how to set values to zero.

Overview of diagnostics values

Details diagnostics values for operating hours, determined travel, and travel times (UP/DOWN).

Diagnostic value 11.LEAK - Leakage test

Explains how to read leakage test results or start an offline test to detect actuator or pipe installation leakages.

Diagnostic value 12.PST - Monitoring of partial stroke test

Describes the diagnostic parameter for monitoring partial stroke test, including indications and status messages.

Diagnostic value 13.PRPST - Time since last partial stroke test

Explains the diagnostic value showing elapsed time in days since the last partial stroke test.

Diagnostic value 14.NXPST - Time until next partial stroke test

Details the diagnostic parameter showing time in days until the next partial stroke test.

Diagnostic value 15.DEVI - Dynamic control valve behavior

Explains how this value provides information about current dynamic deviation from the model response.

Diagnostic value 16.ONLK - Pneumatic leakage

Describes this parameter as showing the current leakage indicator.

Diagnostic value 17.STIC - Stiction (slipstick)

Details this parameter showing the filtered value of slip jumps resulting from stiction.

Diagnostic value 18.ZERO - Lower endstop

Explains indication of how much the lower endstop has changed compared to initialization value.

Diagnostic value 19.OPEN - Upper endstop

Indicates the current shift of the upper endstop compared to its initialization value.

Diagnostic value 20.PAVG - Average value of position

Shows the last calculated comparison average value of position and meaning of display indications.

Diagnostic value 21.P0 - Potentiometer value of lower endstop (0%); 22.P100 - Potentiometer value of upper endstop (100%)

Explains reading values for lower (0%) and upper (100%) endstops determined during initialization.

Diagnostic value 21.P0; 22.P100

Describes changing lower/upper endstop values and the procedure for manual and automatic mode.

Diagnostic value 57.LKPUL - Length of the leakage compensation pulse

Indicates the length of a compensation pulse when pneumatic leakage monitoring is active.

Diagnostic value 58.LKPER - Period of the leakage compensation pulse

Shows the period of leakage compensation pulses when pneumatic leakage monitoring is active.

Diagnostic value 60.PZ Supply pressure (PZ)

Shows the current supply pressure PZ and how to reset the value.

Overview of error codes

Continues listing error codes related to partial stroke test, dynamic behavior, leakage, stiction, temperature, and supply pressure.

Overview of online diagnostics

Explains online diagnostics during operation and information on fault message triggers.

XDIAG parameter

Describes the XDIAG parameter for displaying error messages in stages and its settings.

Meaning of error codes

Lists error codes related to pneumatic leakage, stiction, temperature limits, position average value, and pressure sensor module.

Fault and remedy

Covers faults related to zero point displacement, device failure, pressure sensor module issues, and supply pressure deviations.

Technical data

Controller

Describes the controller unit, including control unit type, analog-to-digital converter specifications, and connections.

Electrical data

Provides electrical data for explosion protection types Ex "ia", "db ia", "ic", "ec", "tb", 3-/4-wire connection, and galvanic isolation.

Dimension drawings

Spare parts;accessories;scope of delivery

Spare parts

Lists spare parts for magnet clamps, pressure gauges, sound absorbers, and flameproof enclosures.

External position detection

Non-Contacting Sensor

Explains the principle of operation of Non-Contacting Sensors (NCS) using magnetic field sensors.

Mounting on part-turn actuator

Continues mounting procedures for part-turn actuators, differentiating between VDI/VDE 3845 and manufacturer-specific interfaces.

Mounting on linear actuator up to 14 mm (0.55 inch)

Shows example assemblies and the procedure for aligning the sensor to the stroke center.

Mounting on linear actuator > 14 mm (0.55 inch)

Continues mounting instructions for NCS assembly kit, including bracket preparation and height observation.

Connecting NCS to Analog Input Module (AIM)

Shows wiring diagrams for connecting NCS sensors to Analog Input Module (AIM) for different versions.

Commissioning of NCS

Explains prerequisites and default settings for NCS commissioning, including magnet alignment and display monitoring.

Initialization of part-turn actuators

Details procedure for initializing part-turn actuators based on control direction.

Initializing linear actuators with a stroke range up to 14 mm (0.55 inch)

Outlines requirements for initializing linear actuators with stroke up to 14 mm.

Initializing linear actuators with a stroke range > 14 mm (0.55 inch)

Lists requirements for initializing linear actuators with stroke > 14 mm, including parameter settings.

Sealing plug; thread adapter

Safety instructions for accessory part

Covers warnings for incorrect assembly, improper modifications, loss of enclosure type of protection, and unsuitable fluids.

Booster

Mounting a booster

Lists requirements and booster article numbers for single-acting and double-acting positioners.

Mount extension shaft and booster

Continues the procedure for mounting the booster via threaded bolts and fastening it with lock washers and nuts.

Booster commissioning

Lists requirements for booster commissioning, including operating the positioner and setting the 'PNEUM' parameter.

Procedure for commissioning the booster

Shows the schematic of RUN 3 and 4 sequences for booster commissioning and notes on optimizing controller data.

Positioner with remote control electronics

Electrical connection of 19 slide-in module 4 to 20 mA

Details the procedure for connecting wires, cable shield, and the positioner to the slide-in module and control system.

Installing;mounting

Refers to general installation procedures for positioners in non-flameproof enclosures.

Index

Commissioning

Refers to automatic, manual, and interrupting commissioning.

Diagnostics

Refers to diagnostics overview, ongoing operation, extended, and error codes.

Initialization

Refers to automatic, manual, and interrupting initialization.

Installation

Refers to installation of AOM, DIO, and MLS modules.

Online diagnostics

Refers to online diagnostics overview.

Parameters A to P

Refers to overview of advanced diagnostic parameters.

Part-turn actuator

Refers to automatic commissioning and mounting.

Related product manuals