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Smithco Spray Star 2000 - User Manual

Smithco Spray Star 2000
104 pages
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Spray Star 2000
Model 20-500-A
TeeJet Spray System
SN: 200G294
August 2019
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Parts & Service

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Summary

INTRODUCTION

SAFE PRACTICES

SPECIFICATIONS SPRAY STAR 2000

MAINTENANCE

Electrical Connections

Guidance on using dielectric grease for all electrical connections.

Air Cleaner on Engine

Instructions for cleaning or replacing the engine air cleaner element.

MAINTENANCE

Engine Oil

Guidance on changing engine oil based on air temperature and service intervals.

Tire Pressure

Information on correct tire pressure for safe operation and tire longevity.

Wheel Mounting Procedure

Step-by-step instructions for safely mounting and torquing wheels.

MAINTENANCE

Battery

Safety precautions and procedures for battery maintenance and jump-starting.

STORAGE

Procedure for storing the machine for two or more months to ensure proper preservation.

ADJUSTMENTS

Wheel Creep

Procedure to diagnose and correct 'wheel creep' when the engine is running.

Spray pump with Belt

Instructions for checking and adjusting the spray pump belt tension.

Master Boom Switch (foot switch)

Explanation of the foot switch function for controlling booms.

Ground Speed Control (foot Switch)

How to engage and disengage the ground speed control foot switch.

Spray Boss Control (Orange)

Operation of the spray boss control lever for speed adjustment.

Tank Agitation

Location and operation of the tank agitation valve.

SERVICE CHART

Maintenance Check Item

Daily and weekly maintenance checks for the machine.

Areas of Concern

Section for recording specific inspection details and findings.

SERVICE CHART

After the first 8 operating hours

Initial maintenance tasks to be performed after the first 8 hours of operation.

Before each use daily

Daily pre-operation checks and maintenance procedures.

After the first 50 hours

Maintenance tasks required after the first 50 hours of operation.

Every 100 hours

Maintenance tasks to be performed every 100 operating hours.

Every 200 hours

Maintenance tasks to be performed every 200 operating hours.

Every 500 hours or yearly

Periodic maintenance tasks for every 500 hours or annually.

Every 800 hours

Maintenance tasks to be performed every 800 operating hours.

Every 1500 hours

Maintenance tasks to be performed every 1500 operating hours.

Every 3000 hours

Maintenance tasks to be performed every 3000 operating hours.

Every 2 years

Maintenance tasks to be performed every two years.

WIRING DIAGRAM

Color Code Chart

Key to understanding the color codes used in the wiring diagram.

HYDRAULIC DIAGRAM

PUMP DISPLACEMENT

76-482 Hydrostatic Pump

Specifications for the hydrostatic pump, including displacement and pressure ratings.

76-197 Gear Pump

Specifications for the gear pump, including displacement and flow rate.

BODY & FRAME DRAWING

NOSE CONE DRAWING

LINKAGE DRAWING

FRONT AXLE DRAWING

FUEL TANK DRAWING

OIL TANK DRAWING

SEAT PANEL DRAWING

ENGINE AND PUMPS DRAWING

PUMP DRAWING

REAR AXLE DRAWING

TANK DRAWING

TURBO-QUAD AGITATOR DRAWING

15-301 ORBITROL DRAWING

16-998 HYPRO PUMP

76-197 EATON GEAR PUMP

76-482 HYDROSTATIC PUMP DRAWING

43-116 REAR WHEEL MOTOR DRAWING

2002 PLUMBING DRAWING (RADION 8140)

2004 PLUMBING DRAWING (TEEJET 744)

DYNAJET MODULE MOUNTS

WIRING 2002 SYSTEM (RADION 8140)

WIRING 2004 SYSTEM (TEEJET 744)

WIRING TEEJET AEROS SYSTEM

WIRING TEEJET DYNA JET SYSTEM

20-685 REGULATOR VALVE

15-737;14-628 FLANGED STRAINER DRAWING

15-743 MANIFOLD VALVE DRAWING

16-524 MOTORIZED CONTROL VALVE DRAWING

14-801 AGITATION STRAINER

17-585 18 HD SUPER BOOM DRAWING

17-585 18 HD SUPER BOOM PARTS LIST

BOOM MOUNT TO TRUCK

Instructions for mounting the boom assembly to the truck frame.

17-585 18 HD SUPER BOOM PLUMBING

17-585 18 HD SUPER BOOM PLUMBING FOR DYNAJET

17-580 20 HD SUPER BOOM DRAWING

17-580 20 HD SUPER BOOM PLUMBING

17-580 20 HD SUPER BOOM PLUMBING FOR DYNAJET

QJS NOZZLE DRAWING

QJS BOTTOM MOUNT NOZZLE ASSEMBLY

NOZZLE ASSEMBLY

14-515 WATER METER KIT (GALLONS)

15-618 WATER METER KIT (LITERS)

Diagram and specifications for the water meter kit in liters.

30-010 ELECTRIC HOSE REEL DRAWING

ELECTRIC HOSE REEL WIRING DIAGRAM

30-009 MANUAL HOSE REEL DRAWING

HOSE REEL MOUNT DRAWING

HOSE REEL MOUNT PARTS LIST

HOSE REEL ADJUSTMENTS

Operational checks and procedures for adjusting the hose reel locking mechanism.

HOSE REPLACEMENT PROCEDURE

Step-by-step guide for replacing the hose on the reel.

30-004 FOAM MARKER DRAWING

WIRING DRAWING

Wiring diagram specific to the foam marker system.

FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING

20-758 FRESH WATER WASH TANK - FRONT MOUNT

INSTALLATION INSTRUCTIONS

Steps for mounting the front-mounted fresh water wash tank.

30-006 FRESH WATER TANK - REAR MOUNT

INSTALLATION INSTRUCTIONS

Steps for mounting the rear-mounted fresh water wash tank.

20-503 CHEMICAL CLEAN-LOAD DRAWING

OPERATING INSTRUCTION

START-UP

Procedure for safely starting the chemical clean-load system.

LOADING LIQUID OR POWDERED CHEMICAL INTO HOPPER

Instructions for loading chemicals into the hopper.

LOADING LIQUID AND;OR POWDERED CHEMICAL WITH SUCTION LANCE

Procedure for loading chemicals using the suction lance.

SHUTDOWN

Steps for safely shutting down the chemical clean-load system.

15-620 CHEMICAL CLEAN LOAD PARTS DRAWING

15-835 TANK RINSING SYSTEM

DECAL LIST

QUICK REFERENCE REPLACEMENT PARTS

REPLACEMENT FILTERS

List of replacement filters for the machine.

REPLACEMENT BELTS

List of replacement belts for the machine.

SEAL KITS

List of available seal kits for various components.

FLUIDS

Recommended engine oil and hydraulic fluid types.

OTHER PARTS

List of miscellaneous other parts for the machine.

The Smithco Commercial Products Two-Year Limited Warranty

Warranty Duration is:

Specifies the duration of the product warranty.

Owner Responsibilities:

Details the responsibilities of the product owner for maintenance and training.

Instructions for Obtaining Warranty Service:

Guidance on how to get warranty service and contact information.

Maintenance Parts:

Warranty coverage for parts scheduled for maintenance replacement.

Items;Conditions Not Covered:

List of failures and conditions explicitly excluded from warranty coverage.

Smithco Spray Star 2000 Specifications

General IconGeneral
BrandSmithco
ModelSpray Star 2000
CategoryPaint Sprayer
LanguageEnglish

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