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SMORACY BEAST 3680 - Maintenance

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Copyright 12/14 48 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
Worn or misaligned belts and sheaves in the power train
causes belt slippage, thus power loss. Keep the power
train working for you, not against you, by checking for
needed adjustment or replacement.
WORN BELT
WORN SHEAVE
GOOD BELT
BELT BELT
SHEAVE SHEAVE
SHEAVE
SPACE
BELT
MAINTENANCE SECTION
RECYCLER BELTS
See”Belt/Chain Section” for the correct specfied
amount of deflection and load per belt.
MAINTENANCE
The Beast Recycler is a very simple machine to maintain. If you will follow a regular scheduled
preventative maintenance program you should have years of trouble free operation.
DANGER
Do not attempt any type of maintenance without first disengaging clutch, turning off engine,
waiting for the Cutterhead to come to a complete stop, turning Battery Disconnect Switch off, and you
must have the ignition key in YOUR possession.
DAILY MAINTENANCE
1) Check the safety decals and engine gauges:
Replace if missing or damaged. Check the engine
manufacturer’s manual to make sure your engine is
running properly.
2) Check all shields and guards:
Check to ensure all shields and guards are securely in
place.
3) Check entire machine for loose bolts, nuts,
parts, or components:
Look for, find and tighten anything that has
loosened up.
4) Check Cutterhead Assembly:
Check for any damage and excessive wear. Check entire
Assembly for loose nuts and bolts
5) Check Cutterbody, Cutterteeth, and Raker
Inserts:
Look for, find and tighten anything that has
loosened up.
Check tooth clearances (3/4” or 19.1 mm min. on infeed
chain) (1/4” or 6.4 mm min. on screen, gate, and anvil)
6) Check and/or adjust the Cutterhead drive
belt tension:
The belts will need to be tightened several times in the
first few days of operation . A loose belt will slip and
then glaze over. Once they slip you must replace them.
See “Belt/Chain Section” for the specified deflection
and load per belt. Check hydraulic pump drive belts
also. (If equipped).
7) Check the hydraulic pump and motor drives:
They should be fully inserted, and fit tight on the pump
motor shaft. If the set screws are loose. Remove them
and apply RC-609 Loc-tite then retighten to the Proper
Torque.
8) Check air cleaner and pre-cleaner, clean or
replace as necessary:
Clean or replace element following engine manual
recommendations. Check and clean Vacutator Valve.
9) Check radiator, debris screen:
Check radiator and debris screen for contamination.
Thoroughly clean radiator and debris screen (if equipped).
10) Check engine oil and coolant levels:
Follow the engine manufacturer manual
recommendations for fluid levels. You MUST follow
specific ENGINE MFG. manual recommendations for
radiator coolant, additives, correct engine speed, ETC.
11) Check hydraulic oil level:
In the hydraulic oil reservoir tank the level should
always remain at 7/8 full.