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SMORACY BEAST 3680 - User Manual

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THE 3680 BEASTTHE 3680 BEAST
THE 3680 BEASTTHE 3680 BEAST
THE 3680 BEAST
®
RECYCLER
MODEL 3680
OPERATING & PARTS MANUAL
“BUILT WITH QUALITY AND DESIGN FIRST”
Model No: __________________
Serial No: XXXX
Work Order No. XXXXX
Manual Date: XX/XX
Engine Make: _________________
Serial No: ________________
Clutch Make: _________________
Model: __________________
S/N: ___________________
36803680
36803680
3680
ATTENTION:
Depending on what replacement parts you are
ordering, we will need the following information:
RECYCLER COMPONENTS
Serial Number
Model Number of Recycler
ENGINE COMPONENTS
Engine Size
Engine Serial Number
Engine Spec. Number
CLUTCH COMPONENTS
Name of Manufacturer
Serial Number
BOM# of Clutch
(see check sheet)
MANUFACTURED BY
SMORACY, LLC
6750 Millbrook Road
REMUS, MICHIGAN, USA 49340
PHONE: (989) 561-2270 OR 561-2272
TOLL FREE IN USA 800/952-0178
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-5343 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
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Do you have a question about the SMORACY BEAST 3680 and is the answer not in the manual?

Summary

INTRODUCTION & WARRANTY

SAFETY PROCEDURES

General Safety Warnings

Groups critical warnings regarding fire, restricted areas, and machine operation.

Personal Protective Equipment

Details required PPE, clothing, and safety gear for operators.

Machine Operation Safety

Covers safe operation, avoiding hazards, and maintaining safe distances.

Hazardous Material Handling

Addresses hydraulic leaks, prohibited materials, and refueling safety.

SAFETY DECALS

Decal Maintenance and Locations

Instructions for decal care, locations, and descriptions.

AUTO FEED SECTION

Autofeed System Operation & Programming

Explains autofeed functionality and programming sequence.

CONTROLS

Tether and Radio Remote Controls

Overview and operation of tether and radio remote control systems.

Engine Start Procedure

Detailed steps for safely starting the machine's engine.

EQUIPMENT SPECIFICATIONS

Component Parts Diagrams

Labeled diagrams illustrating components from curbside and roadside views.

General Machine Specifications

Technical details on frame, axles, tires, capacity, and dimensions.

START-UP PROCEDURES

Before Starting Engine Checklist

Comprehensive list of pre-operation checks for safety and functionality.

TRANSPORTING THE RECYCLER

Pre-Transportation Checklist

Essential steps to ensure safe and secure machine transport.

MAINTENANCE SECTION

Maintenance Checklists (Daily, Weekly, Monthly)

Routine checks for daily, weekly, and monthly operational upkeep.

CUTTERHEAD SECTION

Cutterhead Maintenance and Replacement

Importance of cutterhead upkeep, cutterbody, and teeth replacement.

SCREEN SECTION

Screen Maintenance and Replacement

Procedures for checking, maintaining, and replacing machine screens.

AUGER SECTION

Auger Removal and Timing Procedures

Steps for removing and correctly timing auger components.

INFEED SECTION

Infeed Conveyor Adjustments

Procedures for adjusting chain tension and tooth clearance.

BELT;CHAIN TENSION

Belt and Chain Tensioning Procedures

Rules and procedures for proper belt and chain tensioning.

TIRE WEAR SECTION

Tire Wear Diagnostics and Brake Adjustment

Chart for tire wear and procedures for brake adjustment.

AXLE LUBRICATION

Axle Lubrication and Bearing Adjustment

Specifications for axle oil and bearing adjustment procedures.

CLUTCH SECTION;APPEARANCE

Clutch Information and Appearance Maintenance

Details on clutch operation and machine finish upkeep.

DUST SUPPRESSION SYSTEM

Dust Suppression Components and Schematics

Diagrams of parts and schematics for the dust suppression system.

TROUBLE SHOOTING GUIDE

Common Machine Problem Troubleshooting

Guides for resolving issues with engine, hydraulics, conveyors, and controls.

HYDRAULIC SECTION

Hydraulic Pressure Settings and Procedures

Relief pressure settings and procedures for checking pump/valves.

LUBRICATION

Lubrication Requirements and Bolt Torque Charts

Specs for engine, clutch, hydraulic fluid, bearings, and bolt torques.

ELECTRICAL SECTION

Electrical Schematics and Systems

Diagrams for tail lights and emergency hydraulic shut down.

REPLACEMENT PARTS SECTION

Information Needed for Ordering Parts

Details required to order machine replacement parts.

INFEED CONVEYOR COMPONENTS

Infeed Conveyor Parts List

Illustrated breakdown of infeed conveyor components with part numbers.

BASE COMPONENTS

Base Component Parts List

Illustrated breakdown of base components with part numbers.

HYDRAULIC TANK COMPONENTS

Hydraulic Tank Parts List

Illustrated breakdown of hydraulic tank components with part numbers.

DUST SUPPRESSION SYSTEM

Dust Suppression System Components and Parts

Diagrams and lists for dust suppression system parts.

CUTTERHEAD COMPONENTS

Cutterhead Styles and Parts

Illustrated parts breakdown for standard, raker, and knife style cutterheads.

CHIPPER DRUM COMPONENTS

Chipper Drum Parts List

Illustrated breakdown of chipper drum components with part numbers.

CHIPPER SECTION

Knife Grinding, Filing, and Pocket Fillers

Procedures for knife maintenance and installing pocket fillers.

SMORACY BEAST 3680 Specifications

General IconGeneral
BrandSMORACY
ModelBEAST 3680
CategoryIndustrial Equipment
LanguageEnglish