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Sontex Supercal 5 User Manual

Sontex Supercal 5
148 pages
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Supercal 5
Installation guide
Installationsanleitung
Guide d‘installation
Guida dinstallazione

Table of Contents

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Sontex Supercal 5 Specifications

General IconGeneral
Power supplyBattery (6 or 11 years), 24 V AC/DC, 230 V AC
Measuring principleUltrasonic
Nominal diameterDN15 to DN40
CommunicationM-Bus, Pulse
Pipe Diameter RangeDN15 to DN40
OutputsPulse

Summary

Installation Guidelines for Thermal Energy Meter Supercal 5

General Operating Conditions

Manufacturer's liability and general operating conditions for the device.

Pre-Installation Checks

Essential checks and requirements to perform before installing the device.

MID Directive Compliance Requirements

Specific requirements for compliance with the 2014/32/EU MID directive.

Cable Connection Procedures

Detailed instructions for connecting cables to the calculator and sensors.

Grounding Requirements

Ensures equipotentiality of all grounding connections for safety.

Power Supply Module Connection

Procedure for connecting power supply modules to the main board.

Calculator Power Supply Options

Available power supply options including battery and mains modules.

Mains Power Supply Electrical Connection

Electrical connection of mains power supply modules according to standards.

Backup Battery Functionality

Function and lifespan of the backup battery in the calculator.

Safety Instructions and Handling

Essential safety precautions for handling, maintenance, and installation.

Function Test Procedure

Procedure for checking leaks and operating parameters after installation.

Pressure Loss Curve Analysis

Graphical representation of pressure loss versus flow rate.

Temperature Sensor Mounting Guidelines

Guidelines for correctly mounting temperature sensors.

Sensor Pocket Specifications

Table listing sensor pockets, part numbers, materials, and temperature ranges.

Temperature Sensor Wiring Diagrams

Wiring diagrams for different temperature sensor configurations.

Cooling Application Sensor Installation

Specific considerations for installing sensors in cooling systems.

Error Message Reference Guide

List of error codes displayed on the LCD and their meanings.

Communication Module Options

Details on optional communication modules and their functionality.

Cooling Liquid Compatibility Notes

Use of cooling liquids and their impact on MID approval.

Calculator Display Sequence

Description of the calculator's display sequence.

LCD Control Navigation

How to navigate menus using the control keys.

Standard LCD Display Example

Example display showing main menu and module status.

Supercal 5 Unit Dimensions

Physical dimensions of the Supercal 5 unit.

Supercal 5 Menu Structure Overview

Overview of the Supercal 5 menu structure.

Commissioning and Sealing Process

Steps for commissioning and sealing the device.

Configuration Menu Options

Main Menu Navigation

Description of the main menu options.

Metrological Settings

Menu for metrological parameters and settings.

Service Menu Functions

Menu for service-related functions and information.

Superstatic 440 Flow Sensor Dimensions

Physical dimensions of the Superstatic 440 flow sensor.

Superstatic 440 Flow Sensor Technical Data

Technical specifications for the Superstatic 440 flow sensor.

Horizontal Mounting Recommendations

Recommended horizontal mounting orientation for the sensor.

Vertical Mounting Recommendations

Recommended vertical mounting orientation for the sensor.

General Mounting Precautions

General guidelines and precautions for mounting the device.

Security Seal Application

Importance and application of security seals.

Device Sealing Procedure

Process and concept of sealing the calculator.

Obtaining Technical Support

How to obtain technical assistance.

Sontex Support Hotline

Contact number for Sontex support.

Declaration of Conformity Access

Availability of the declaration of conformity document.

General and Pre-Installation Procedures

General Installation Conditions

Manufacturer's liability and general operating conditions for the device.

Pre-Installation Requirements

Essential checks and requirements to perform before installing the device.

Correct Installation Remarks (MID Compliance)

Heat/Cooling Meter Configuration Options

Using the calculator as a heat, cooling, or combined meter.

Cable Extension Limitations

Constraint on extending the cable between sensor and calculator.

Wiring Separation Distances

Minimum distance requirement for wiring to avoid interference.

Environmental Interference Avoidance

Avoidance of radiated heat and electrical fields near the calculator.

Calculator Placement Near Cooling Pipes

Install calculator away from cooling pipes to prevent condensation.

Vibration Mitigation for Calculator Mounting

Install calculator separately on the wall if vibrations are present.

High Temperature Calculator Installation

Install calculator apart from flow unit for temperatures over 90°C.

Flow Sensor Shut-off Valve Placement

Install flow sensor between two shut-off valves.

Flow Sensor Measuring Head Orientation

Mounting orientation of the flow sensor measuring head.

Flow Direction Compliance

Adhering to the flow direction indicated on the sensor.

Pipe System Flushing Procedure

Flush pipe system before sensor installation to remove particles.

Sensor Placement Before Control Valve

Mount flow sensor before control valve to avoid influences.

Commissioning and System Purging

Pipe System Purging During Commissioning

Purge pipe system during commissioning to avoid measurement errors.

Sealing Material Requirements

Use of new and appropriate sealing materials.

Connection Watertightness Verification

Verification of water tightness for connections.

Calculator and Flow Unit Components

The upper part of the calculator relevant for calibration.

Pulse Value and Sensor Resistance Matching

Matching pulse values and sensor resistance values between devices.

Cable Connection Details

Grounding and Power Supply

Equipotential Grounding

Ensuring equipotentiality of all grounding connections for safety.

Power Supply Module Integration

Connection of power supply modules to the main board.

Calculator Power Input Options

Available power supply options (battery, mains modules) for the calculator.

Mains Power Connection Procedure

Electrical connection of mains power supply modules following standards.

Calculator Internal Components and Safety

Backup Battery Functionality

Function and lifespan of the backup battery.

General Safety Precautions

Safety precautions for handling, maintenance, and installation.

Functional Testing Procedure

Procedure for checking leaks and operating parameters after installation.

Pressure Loss Curve Analysis

Temperature Sensor Mounting

Sensor Pair Matching and Handling

Do not separate, extend, or shorten matched sensor pairs.

Shielded Cable Recommendation

Use shielded pairs for sensor cables longer than 3m.

Four-Wire Technology for Long Cables

Use four-wire technology for unequal or long cables (>6m).

Sensor Installation Consistency

Install sensors in pockets or directly, but consistently.

Asymmetrical Mounting Prohibition

Asymmetrical mounting (one direct, one with pocket) is not permitted.

Measuring Tip Positioning

Position sensor tip in the center of the pipe's cross-section.

Sensor Pocket Specifications

Temperature Sensor Connection Diagrams

Sensor Installation for Cooling Systems

Isolation Point for Sensor Connection

Isolate only up to the temperature sensor screw connection.

Prohibition of Screw Connection Isolation

Screw connection of sensors must not be isolated.

Error Message Reference Guide

Communication and Cooling Features

Optional Communication Modules

Details on optional communication modules and their functionality.

Cooling Liquid Usage Notes

Use of cooling liquids and their impact on MID approval.

Display Navigation Sequence

Description of the calculator's display sequence.

LCD Interface Operations

Control Key Functions

How to navigate menus using the control keys.

Standard Display Layout

Example display showing main menu and module status.

Supercal 5 Physical Dimensions

Supercal 5 Lower Part Diagram

Supercal 5 Menu Navigation Diagram

Commissioning Menu Operations

Configuration Menu: Address and Time

Address and Baud Rate Configuration

Configuration of address and baud rate settings.

Date and Time Setting

Setting the current date and time.

Configuration Menu: Pulse Inputs

Pulse Input 1 Configuration

Configuration of pulse input units and factors.

Configuration Menu: Pulse Inputs (Continued)

Pulse Input 2 Configuration

Configuration for pulse input 2.

Pulse Input 3 Configuration

Configuration for pulse input 3.

Pulse Input 4 Configuration

Configuration for pulse input 4.

Configuration Menu: Pulse Inputs 5 & 6

Pulse Input 5 Configuration

Configuration for pulse input 5.

Pulse Input 6 Configuration

Configuration for pulse input 6.

Configuration Menu: Pulse Outputs 1

Output 1 Pulse Unit and Multiplier

Configuration for output 1 (pulse unit and multiplier).

Configuration Menu: Pulse Outputs 2-4

Output 2 Pulse Unit and Multiplier

Configuration for output 2 (pulse unit and multiplier).

Output 3 Pulse Unit and Multiplier

Configuration for output 3 (pulse unit and multiplier).

Output 4 Pulse Unit and Multiplier

Configuration for output 4 (pulse unit and multiplier).

Configuration Menu: Pulse Outputs 5-6

Pulse Output 5 Unit and Multiplier

Configuration for output 5 (pulse unit and multiplier).

Pulse Output 6 Unit and Multiplier

Configuration for output 6 (pulse unit and multiplier).

Main Menu: Errors and Cumulated Values

Error Status Display

Access to the error menu and sum of error codes.

Cumulated Energy and Volume Display

Display of cumulated energy and volume data.

Cooling Mode Energy Display

Display information specific to cooling energy mode.

Heating/Cooling Mode Display

Display information for heating/cooling and cooling modes.

Main Menu: Input Value Displays

Cumulated Input Value Display IN1/IN2

Display of cumulated input values for IN1 and IN2.

Cumulated Input Value Display IN3/IN4

Display of cumulated input values for IN3 and IN4.

Cumulated Input Value Display IN5/IN6

Display of cumulated input values for IN5 and IN6.

Temperature Display Readings

Display of temperature high/low and temperature difference.

Main Menu: Flow and Energy Totals

Power and Flow Rate Display

Display of current power and flow rate.

Day 1 Energy Accumulation

Display of energy accumulated for day 1.

Day 2 Energy Accumulation

Display of energy accumulated for day 2.

Metrological Menu: Flow and Pressure Settings

Mounting Position and Pulse Value

Configuration of mounting position and electrical pulse value.

Accuracy Class and Nominal Diameter

Display of accuracy class and nominal diameter.

Nominal and Upper Limit Pressure

Display of nominal and upper limit pressures.

Permanent and Upper Limit Flow Rates

Display of permanent and upper limit flow rates.

Metrological Menu: Flow and Fluid Data

Lower Limit Flow and Temperature Range

Display of lower limit flow rate and temperature range.

Flowmeter Type and ID

Display of flowmeter type and identification number.

Fluid Type and Concentration Display

Display of fluid type and concentration.

Cumulated Energy Tariff 0 Display

Display of cumulated energy with significant digits.

Cumulated Volume Tariff 0 Display

Display of cumulated volume with significant digits.

Service Menu Options

Fabrication Number Display

Display of the device's fabrication number.

Firmware Version and CRC32

Display of firmware version and CRC32 checksum.

Running Hours and Years Display

Display of device running hours and years.

Display Pixel Test Function

Test to verify all pixels on the display are functional.

Configurable Message Display

Display of custom configurable messages.

Superstatic 440 Flow Sensor Dimensions

Superstatic 440 Flow Sensor Technical Data

Superstatic 440 Flow Sensor Performance Data

Flow Sensor Mounting Positions

Horizontal Mounting Guidelines

Recommended horizontal mounting orientation for the flow sensor.

Vertical Mounting Guidelines

Recommended vertical mounting orientation for the flow sensor.

General Flow Sensor Mounting Notice

MID Directive Compliance for Sensors

Symmetrical Sensor Mounting

Mount temperature sensors symmetrically and preferably without pockets.

Prohibition of Asymmetrical Mounting

Asymmetrical mounting of temperature sensors is prohibited.

Sensor Cable Length Restrictions

Do not shorten connecting cables for permanently mounted sensors.

Straight Piping Section Requirements

Respect straight piping sections of 3 DN for flow meters.

Battery Selection Criteria

Battery selection criteria for auxiliary energy and storage.

Measuring Stability Information

Information on measuring stability per AGFW FW 510.

Manufacturer Notices and Security

Customer Correction Curve Sticker

Sticker requirement for customer-specific correction curves.

Manufacturer's Configuration Notes

Manufacturer's notes on configuration and sensor head swapping.

Security Seal Purpose and Application

Importance and application of security seals for tamper-proofing.

Device Sealing Procedures

Support and Compliance Information

Technical Support Contact

How to obtain technical assistance from Sontex.

Declaration of Conformity Location

Location to find and download the declaration of conformity.

Sontex Support Hotline Number

Sontex support hotline contact information.

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