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Welding System
BMK-8 U
Soyer BMK-8 U User Manual
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Operating Instructions
BMK-12 W
Stud Welder
2
Table of Contents
Table of Contents
9
Default Chapter
3
Operating Instructions
3
1 General
12
The Following Should be Principally Observed
12
Application
13
Information on the Documentation
13
Chapters of Operating Instructions
14
Information on Operating Instructions
14
Conduct in the Case of Malfunctions
15
Information on the Product
13
Type Plate
13
Contacts and Service Address
15
2 Description of Stud Welder
16
Short-Cycle Drawn Arc Technology
16
Drawn Arc Welding with Shielding Gas
17
Drawn Arc Welding with Ceramic Ferrules
17
Stud Welder Set-Up
18
View / Dimensions
18
Technical Data
19
Circuit Diagram of BMK-12 W
20
Wiring Diagram, Primary (Power Circuit, 400 Volt Standard)
20
Wiring Diagram, Secondary (Welding Circuit)
20
Wiring Diagram of Modules
21
Wiring Diagram, Primary. Alteration of Line Voltage
22
BMK-12 W Interfaces
23
CNC Interfaces
23
3 Safety Instructions
24
Description of Reference Signs in the Operating Instructions
24
Dangers in the Case of Non-Compliance with Safety Instructions
25
Safety Instructions for the Operator/User
25
Safety-Conscious Working
25
Staff Qualification and Training
25
The Following Should be Observed before Starting the System
25
Before Starting to Weld
26
Safety Precautions at Installation Site
26
Working with the Stud Welding Equipment
26
Inadmissible Operating Methods
27
Safety Instructions for Maintenance, Inspection and Assembly
27
Stopping the Stud Welder
27
Unauthorized Retrofit and Spare Parts Production
27
The "S" Symbol
28
4 Installation of Stud Welder
29
Front and Rear View
31
Operating Elements
32
Display Elements
33
LED Display
34
Connecting Elements
35
Symbols
36
Fuses (Items 1 and 3, Chapter 5.1)
37
5 Start-Up
31
Preparation for Start-Up
37
Earth Connection
37
Connection of Stud Welding Gun
39
Gas Supply
39
Power Supply
39
Adjustment of Operating Modes
40
Starting the Stud Welder
40
Operating Modes / Parameters
40
Special Functions
44
Special Function "Erasing the Working Storage
44
Special Function " Display of Operating Counter
44
Special Function "Setting the Type of Feeder and Its Functions
45
Special Function "Selection of Language. Display of Software Version Number
46
Special Function "Setting the Feeder Operation
47
6 Operation
48
Standard Operation
48
Setting Welding Parameters for Standard Welding Operation
48
Welding Parameters for Welding Operation
51
Minimum Sheet Thickness When Welding with Drawn Arc Operation
51
Welding Operation with Shielding Gas
52
Preparation of Gas Supply
52
Instructions for Welding with Shielding Gas
53
Welding Operation with Ceramic Ferrules
53
Instructions for Welding with Ceramic Ferrules
54
Stopping the Stud Welder
54
7 Quality Control
55
Demands on the Company
55
General
55
Test Execution
56
Production of Samples
56
Visual Inspection
56
Bend Test
57
Tensile Test
58
8 Maintenance
59
Cleaning
59
Detergents
59
Stud Welder
59
Replacement of Components
60
9 Spare Parts List for BMK-12 W
61
Spare Parts for BMK-12 W
61
10 Troubleshooting
62
Malfunctions
63
11 Transport and Storage
66
12 Terms of Warranty
66
Appendix A / Short-Cycle Drawn Arc Stud Welding
68
1 Adjustment of Stud Welding Gun
69
Standard Stud Holder
69
Stud Holder for Drawn Arc Operation
70
Installation of Stud Holder into Stud Welding Gun
71
Adjusting the Depth of Immersion
72
Adjusting the Height of Lift
73
Appendix A / Adjustment of Short-Cycle Drawn Arc Welding Guns
69
2 Start-Up
74
Total View
74
Connecting Stud Welding Gun to Stud Welder
74
Operation
74
Welding Parameters
75
3 Spare Parts / Wear Parts
76
Spare Parts List for Stud Holder and Accessories
76
Spare Parts List for PH-3N Stud Welding Gun
77
Illustration of PH-3N Stud Welding Gun (Front View)
79
Illustration of PH-3N Stud Welding Gun (Section of Gun Body)
80
4
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Soyer BMK-8 U Specifications
General
Frequency
50/60 Hz
Stud Diameter (Steel)
3 - 8 mm
Stud Diameter (Stainless Steel)
3 - 8 mm
Stud Diameter (Aluminum)
3 - 8 mm
Protection Class
IP21
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