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Stanadyne DE User Manual

Stanadyne DE
60 pages
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Model DE
Electronically Controlled
Diesel Fuel Injection Pump
Operation and Instruction Manual
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Stanadyne DE Specifications

General IconGeneral
BrandStanadyne
ModelDE
CategoryWater Pump
LanguageEnglish

Summary

GENERAL

Purpose Of The Manual

Provides qualified technicians information to disassemble, reassemble, and test the Stanadyne DE electronic diesel fuel injection pump.

Model Number System

Explains the information on the DE pump nameplate and its meaning for pump identification.

General Information

Describes the model DE pump as an opposed plunger, rotary distributor, electronically controlled, spill solenoid type of pump.

SECTION 1 CONSTRUCTION AND OPERATION

Components and Functions

Details the main components of the DE pump and their functions, including rotating parts and hydraulic head assembly.

Electrical Circuitry

Explains the DE pump's electrical system, including the thermistor and its connection to the Engine Control Module (ECM).

Fuel Flow

Describes how fuel is drawn from the tank, pressurized by the transfer pump, and flows through the injection pump.

Transfer Pump

Explains the positive displacement vane type fuel transfer pump's design and pumping principle.

Transfer Pump Regulator

Details the transfer pump pressure regulator, its components, and operation to control fuel pressure.

Charging

Explains how the pumping chamber is filled with fuel under transfer pump pressure during the charging phase.

Discharging, Spill – Pump – Spill

Describes the spill-pump-spill fueling strategy, including injection pressure and solenoid control.

Snubber Plates

Explains the function of snubber plates in the discharge fittings to control injection pressure and prevent secondary injections.

Return Fuel Circuit

Details the return fuel circuit, including how housing pressure is maintained and air is purged.

Dynamic Pump Timing Advancement

Explains how pump timing is controlled by the ECM through spill-pump-spill events, without cam ring rotation.

SECTION 2 - DISASSEMBLY

SECTION 3 – CLEANING AND PARTS INSPECTION

Component Inspection

Details inspection of all parts, including o-rings, springs, moving parts, and checking for wear, cracks, and contamination.

Poppet Valve Shims

Provides information on poppet valve shims, their measurement, and replacement if misplaced.

Supplementary Inspection

Covers inspection of the housing for cracks, damage, and wear in screw holes, and the fit of internal components.

SECTION 4 - REASSEMBLY

SECTION 5 - TEST BENCH REQUIREMENTS AND PROCEDURES

Special Test Equipment Requirements

Lists special test bench accessories and components required for testing the DE pump according to standards.

Test Bench Mounting Instructions

Provides instructions for mounting the DE pump to the test bench, including adapter and fixture details.

TORQUE SPECIFICATIONS

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