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RX20 Series
Still RX20 Series User Manual
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1
Foreword
Your
truck
Accessories
•
Key
for
key
switch
(two
pieces;
no
t
for
trucks
with
the
"switch
on
via
push
button"
variant)
•
Key
for
cab
(variant)
•
Hexagon
socket
wrench
for
emer
gency
lowering
(in
the
co
mpartment)
•
Battery
change
frame
(not
for
trucks
w
ith
the
hyd
raulic
battery
carrier
variant)
85
6
368011531
EN
-
06/2019
-
02
21
23
Table of Contents
Default Chapter
5
Table of Contents
5
1 Foreword
15
Your Truck
16
Description of the Truck
16
General
19
CE Labelling
19
Explosion Protection Notice
20
EC Declaration of Conformity in Accordance with Machinery Directive
21
Accessories
22
Labelling Points
24
Nameplate
27
Nameplate of the Pressure-Tight Housing
28
Production Number
28
Stvzo (Road Traffic Licensing Regulations) Information
29
Nameplate of the Battery
30
Diagnostic Interface
32
Using the Truck
32
Basic Information on Explosion Protection
32
Commissioning
35
Proper Use
35
Proper Use During Towing
36
Improper Use
36
Place of Use
38
Parking in Temperatures below -10°C
40
Using Working Platforms
41
Information about the Documentation
42
Scope of the Documentation
42
Supplementary Documentation
43
Issue Date and Topicality of the Operating Instructions
44
Copyright and Trademark Rights
44
Explanation of Signal Terms Used
44
List of Abbreviations
45
Definition of Directions
47
Schematic Views
47
Environmental Considerations
49
Packaging
49
Disposal of Components and Batteries
49
2 Safety
51
Definition of Responsible Persons
52
Operating Company
52
Competent Person for Explosion Protection Checks
53
Drivers
54
Basic Principles for Safe Operation
56
Insurance Cover on Company Premises
56
Modifications and Retrofitting
56
Changes to the Overhead Guard and Roof Loads
58
Warning Regarding Non-Original Parts
58
Damage, Defects and Misuse of Safety Systems
59
Tyres
60
Medical Equipment
62
Exercise Caution When Handling Gas Springs and Accumulators
62
Length of the Fork Arms
63
Residual Risk
64
Residual Dangers, Residual Risks
64
Special Risks Associated with Using the Truck and Attachments
66
Overview of Hazards and Countermeasures
68
Danger to Employees
71
Safety Tests
72
Carrying out Regular Inspections on the Truck
72
Explosion-Protection Checks
73
Testing the Electrical System
74
Insulation Testing
74
Safety Regulations for Handling Consumables
76
Permissible Consumables
76
Oils
76
Hydraulic Fluid
77
Battery Acid
78
Disposal of Consumables
79
Emissions
80
3 Overviews
83
Overview
84
Driver's Compartment
86
Shelves
88
Operating Devices and Display Elements
90
Display/Control Unit "STILL Easy Control
90
Explosion-Protection Warning Lights
92
Battery Isolating Switch
92
Emergency off Switch
94
Reset Button
94
Multi-Lever Operation
95
Double Mini-Lever
96
Triple Mini-Lever
97
Quadruple Mini-Lever
98
Fingertip
99
Joystick 4Plus
100
Mini-Console
101
4 Operation
103
Checks and Tasks before Daily Use
104
Visual Inspections and Function Checking
104
Climbing into and out of the Truck
108
Safety Information Regarding Electrostatic Charge
109
Adjusting the Driver's Seat
110
Seat Belt
115
Adjusting the Armrest
118
Adjusting the Steering Column
119
Switching on the Battery Isolating Switch
119
Unlock the Emergency off Switch
121
Checking the Emergency off Function
121
Operating the Signal Horn
122
Operating the Pneumatic Signal Horn
123
Using the Driver's Cab
123
Checking the Brake System for Correct Function
126
Checking the Steering System for Correct Function
129
Checking the Automatic Mast Vertical Positioning (Variant) for Correct Function
129
Switching on
130
Switching on Using the Key Switch
130
Switching on Via Push Button (Variant)
132
Display-Operating Unit
133
Access Authorisation with PIN Code (Variant)
133
Access Authorisation for the Fleet Manager (Variant)
134
Lighting
135
Meaning of the Symbols
135
Driving Lights
136
Working Spotlights
137
Working Spotlight for Reverse Travel (Variant)
138
Turn Indicators
138
Hazard Warning System
139
Rotating Beacon
140
STILL Safetylight (Variant)
141
Warning Zone Light (Variant)
142
Efficiency and Drive Modes
143
Blue-Q (Variant)
143
Switching Blue-Q on and off
145
STILL Classic and Sprint Mode
145
Traction
147
Safety Regulations When Driving
147
Roadways
149
Selecting Drive Programmes 1 to 3
153
Selecting Drive Programme a or B
154
Configuring Drive Programmes a and B
154
Selecting the Drive Direction
156
Actuating the Drive Direction Switch, Multiple-Lever Version
157
Actuating the Drive Direction Switch, Mini-Lever Version
157
Actuating the Drive Direction Switch, Fingertip Version
158
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
158
Actuating the Drive Direction Switch, Mini-Console Version
159
Starting Drive Mode
159
Starting Drive Mode, Dual Pedal Version (Variant)
161
Operating the Service Brake
164
Applying the Mechanical Parking Brake
165
Steering
167
Reducing Speed When Turning (Curve Speed Control)
168
Speed Reduction When the Fork Carriage Is Raised (Variant)
169
Speed Reduction When the Cab Door Is Open
169
Speed Restriction (Variant)
170
Parking
172
Parking the Truck Securely and Switching It off
172
Wheel Chock (Variant)
175
Lifting
176
Lifting System Variants
176
Lift Mast Versions
176
Operating Devices for the Lifting System
178
Controlling the Lifting System Using Multi-Lever Operation
180
Controlling the Lifting System Using a Double Mini-Lever
182
Controlling the Lifting System Using a Triple Mini-Lever
184
Controlling the Lifting System Using a Quadruple Mini-Lever
186
Controlling the Lifting System Using the Fingertip
188
Controlling the Lifting System Using the Joystick 4Plus
189
Dynamics of the Hydraulic Movements
191
Selecting Load Programs 1 to 3
192
Changing the Fork Arms
193
Fork Extension (Variant)
196
Operation with Reversible Fork Arms (Variant)
199
Malfunctions During Lifting Mode
200
Hydraulic Blocking Function
202
Handling Loads
203
Safety Regulations When Handing Loads
203
Before Picking up a Load
204
Picking up Loads
205
Danger Area
206
Transporting Pallets
207
Transporting Suspended Loads
208
Picking up a Load
209
Transporting Loads
212
Shake Function (Variant)
213
Setting down a Load
217
Driving on Ascending and Descending Gradients
218
Driving on Lifts
219
Driving on Loading Bridges
221
Dynamic Load Control
222
Description
222
Reduction of Dynamics According to the Load Weight
223
Silent Lift" Fork Wear Protection (Variant)
223
Lift Mast Vertical Position (Variant)
224
Lift Mast Tilt Angle Display (Variant)
225
Overload Detection (Variant)
225
Speed Reduction When the Fork Carriage Is Raised (Variant)
226
Load Measurement (Variant)
226
Tare Function (Variant)
227
Precision Load Measurement (Variant)
229
Total Load (Variant)
231
Attachments
234
Fitting Attachments
234
Depressurising the Hydraulic System
237
General Instructions for Controlling Attachments
243
Controlling Attachments Using Multi-Lever Operation
245
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function
247
Controlling Attachments Using a Double Mini-Lever
249
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
251
Controlling Attachments Using a Triple Mini-Lever
253
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
254
Controlling Attachments Using a Quadruple Mini-Lever
256
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
258
Controlling Attachments Using the Fingertip
259
Controlling Attachments with Fingertip and the 5Th Function
261
Controlling Attachments Using the Joystick 4Plus
263
Controlling Attachments with Joystick 4Plus and the 5Th Function
265
Clamp Locking Mechanism (Variant)
266
Picking up a Load Using Attachments
269
Auxiliary Equipment
270
General Note
270
Fleetmanager (Variant)
270
Shock Recognition (Variant)
270
Driver Restraint Systems (Variants)
270
Actuating the Windscreen Wipers and Windscreen Washers (Variant)
271
Filling the Washer System
273
Ceiling Sensor (Variant)
273
Cab
279
Opening and Closing the Cab Door
279
Opening and Closing the Side Window
280
Turning the Interior Lighting on or off (Variant)
281
Heating System (Variant)
281
Air Conditioning (Variant)
284
Operating the Rear Window Heating
285
Clipboard (Variant)
286
Sun Visor and Sun Blind
287
Trailer Operation
287
Safety Information for Trailer Operation
287
Towed Load
288
Coupling Pin in the Counterweight
289
Tow Coupling RO*244
291
Towing Trailers
295
Cold Store Application
296
Display Messages
300
Behaviour When the Explosion-Protection Warning Lights Are Illuminated
300
Messages
302
Messages about Operation
302
Messages about the Truck
307
Procedure in Emergencies
310
Emergency Shutdown
310
Automatic Emergency Shutdown
311
Procedure if Truck Tips over
313
Emergency Hammer
314
Emergency Lowering
315
Towing
316
Connecting and Disconnecting the Battery Male Connector
319
Connecting the Battery Male Connector
319
Disconnect the Battery Male Connector
321
Handling the Battery
324
Safety Regulations for Handling the Battery
324
Maintaining the Battery
329
Checking the Battery Condition, Acid Level and Acid Density
330
Checking the Battery Charge Status
332
Charging the Lead-Acid Battery
332
Equalising Charging to Preserve the Battery Capacity
336
Replacing and Transporting the Battery
338
General Information on Replacing the Battery
338
Changing to a Different Battery Type
339
Opening/Closing the Battery Door
340
Replacing the Battery Using a Truck
343
Replacing the Battery Using a Lift Truck and a Battery Change Frame
348
Transporting the Lead-Acid Battery by Crane
355
Cleaning the Truck
356
Note on Flame Proof Enclosures
356
Cleaning the Electrical System
358
Cleaning Load Chains
359
Cleaning the Windows
360
After Cleaning
360
Transporting the Truck
361
Transport
361
Crane Loading
363
Decommissioning
364
Safety Information for Shutting down and Restarting
364
Decommissioning and Storing the Truck
365
Use after Storage or Decommissioning
367
5 Maintenance
369
Safety Regulations for Maintenance
370
General Information
370
Working on the Hydraulic Equipment
371
Working on the Electrical Equipment
371
Safety Devices
371
Set Values
371
Lifting and Jacking up
372
Working at the Front of the Truck
372
General Maintenance Information
374
Personnel Qualifications
374
Maintenance of the Explosion Protection Components
375
Information for Carrying out Maintenance
376
Maintenance - Explosion-Protection Components 150 Hours/Month
378
Maintenance - Explosion-Protection Components 450 Hours/Every Three Months
378
Maintenance - Explosion-Protection Components 1000 Hours/Year
379
Maintenance - 1000 Hours/Annually
380
Maintenance - 3000 Hours/Every Two Years
383
Ordering Spare Parts and Wearing Parts
383
Quality and Quantity of the Required Operating Materials
384
Lubrication Plan
385
Maintenance Data Table
386
Preserving Operational Readiness
388
Changing the Light Bulb
388
Lubricating the Joints and Controls
389
Checking the Battery Interlock and the Battery Door Interlock
390
Maintaining the Seat Belt
391
Checking the Driver's Seat
393
Checking the Antistatic Paint Layer
394
Maintaining the Heater or Air Conditioning System
396
Servicing Wheels and Tyres
398
Checking the Fork Arms
400
Checking the Reversible Fork Arms
402
Servicing the Steering Axle
402
Checking the Battery
403
Adjusting the Warning Zone Light
403
Replacing the Fuses
404
Checking the Hydraulic System for Leak Tightness
404
Checking the Hydraulic Oil Level
406
Lubricating the Lift Mast and Roller Track
408
Preserving Operational Readiness for Cold Store Application
408
1000-Hour Maintenance/Yearly Maintenance
409
Other Tasks
409
Checking the Lift Cylinders and Connections for Leaks
409
Checking the Double Pedal
409
Checking the Battery Changeover Frame
410
6 Technical Data
411
Ergonomic Dimensions
412
Dimensions
413
VDI Datasheet: RX20-14C with Steering Turntable
415
VDI Datasheet: RX20-16 with Steering Turntable
419
VDI Datasheet: RX20-18 and RX20-20 with Steering Turntable
423
VDI Datasheet: RX20-16 with Swing Axle
428
VDI Datasheet: RX20-18 with Swing Axle
432
RX20-20 Swing Axle VDI Datasheet
436
Battery Specifications
440
4
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Still RX20 Series Specifications
General
Brand
Still
Model
RX20 Series
Category
Forklifts
Language
English
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