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STORK TRONIC ST121-KD1KAR.112 - User Manual

STORK TRONIC ST121-KD1KAR.112
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Order number: 900323.001 V1.74 Page 1
© Störk-Tronic 2021 • www.stoerk-tronic.com • Subject to modifications.
Data sheet ST121-KD1KAR.112
1
2
3
F2
PTC
F1
PTC
4
5
A
B
RS485
ST-Bus
230V~
K2K1
1
2
3
4
L1N
K1: 16(6)A 250V~
K2: 16(2,2)A 250V~
Controller for cooling
applications
Order number: 900323.001
As of: 04.11.2021 V1.74
The cooling controller ST121-KD1KAR.112 with two sensor inputs and five keys is used for the thermostatic temperature
control of refrigerating plants. It is supplied with 230V AC and has two exit relays. The functions of the outputs and special
keys can be freely selected, thus various applications with only one controller are possible. The controller, for example, can
operate with two coolers if the evaporator sensor is parametered as sensor for a second refrigerating chamber.
Networking of the controller takes place via the ST-Bus interface.
Sensor: PTC
Range: -50...150 °C
Front size: 120 mm x 42 mm
Panel cut-out: 102.5 mm x 35 mm
Tightness: Front IP65
Connection: screw terminal
Product description
Wiring diagram
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Summary

Controller Overview and Wiring

Product Description

Overview of the ST121-KD1KAR.112 controller's features and applications.

Wiring Diagram

Visual representation of electrical connections for the controller.

General Information and Navigation

Operating Levels Overview

Diagram showing how to navigate through the controller's software menus.

Control Interface and Setup

Control Keys Description

Explains the function of each physical button on the controller.

Parameterisation Process

Outlines the steps and requirements for setting controller parameters.

Parameter Group Navigation

Accessing Parameter Groups

Guide to navigating different parameter categories like Alarms and Network Address.

Parameter List: Alarms (A-)

Alarm Configuration Settings

Details parameters for alarm sensors, limits, hysteresis, and suppression.

Parameter List: Buttons and Inputs (B-)

Key and Input Function Assignment

Configuration of functions for control buttons and external inputs.

Parameter List: Control Circuit 1 (C-)

Circuit 1 Sensor, Setpoint, and Mode

Settings for sensors, setpoints, switching mode, and hysteresis for Control Circuit 1.

Parameter List: Control Circuit 1 (Continued)

Circuit 1 Limits, Protection, and Humidity

Parameters for limits, compressor protection, emergency operation, and humidity control.

Parameter List: Defrosting (D-)

Defrosting Control Settings

Parameters for defrosting interval, mode, temperature, and time limitations.

Parameter List: Fan Control (F-)

Evaporator and Condenser Fan Settings

Configuration of evaporator and condenser fan speeds, modes, and delays.

Parameter List: Temperature Sensors (H-)

Sensor Input Configuration and Calibration

Settings for sensor selection, calibration, filtering, and value display.

Parameter List: Sets, Networking, and Display (J-, L-)

Predefined Sets and Networking

Options for preset data, ST-Bus addressing, and display configurations.

Parameter List: Relays and LEDs (U-)

Relay and LED Function Assignment

Assigning functions to output relays and status LEDs.

Parameter List: Control Circuit 2 (Y-)

Circuit 2 Sensor and Setpoint Configuration

Settings for sensors, setpoints, switching mode, and hysteresis for Control Circuit 2.

Parameter List: Counters and Operating Times (N-, T-)

Counters and Operating Time Tracking

Parameters for monitoring relay switching cycles and operational times.

Master Password and EC Level

Master Password Procedure

Steps to retrieve or reset controller passwords using a master password.

Status Display and Error Messages

Error Code Causes and Remedies

Table listing error messages, their causes, and recommended remedies.

Detailed Parameter Descriptions: Alarms (R-)

Alarm Sensor, Limit, and Relay Settings

In-depth explanation of parameters for alarm sensor assignment, limit values, and relay behavior.

Alarm Suppression and Fault Handling

Detailed descriptions of alarm suppression times, behavior, and fault handling.

Detailed Parameter Descriptions: Control Circuit 1 (C-)

Circuit 1 Sensor, Setpoint, and Mode Details

Detailed explanation of parameters for sensor assignment, setpoints, switching mode, and hysteresis.

Circuit 1 Protection, Emergency, and Humidity

Detailed explanations for compressor protection, emergency operation, and humidity control.

Detailed Parameter Descriptions: Defrosting (D-) and Fan Control (F-)

Defrosting Control Details

In-depth explanations for defrosting interval, mode, temperature, and time limitations.

Fan Control Details

Detailed explanations for evaporator and condenser fan settings, delays, and control.

Detailed Parameter Descriptions: Temperature Sensors (H-) and Fan Control (F-)

Temperature Sensor Details

Detailed explanations for sensor selection, calibration, filtering, and value display.

Fan Control (F-) Details Continued

Further details on fan control parameters like hysteresis and proportional range.

Detailed Parameter Descriptions: Sets, Networking, Display (J-, L-)

Predefined Sets, Networking, and Display Details

Detailed explanations for predefined sets, ST-Bus addressing, and display configurations.

Detailed Parameter Descriptions: Relays, LEDs (U-), and Control Circuit 2 (Y-)

Relay and LED Function Details

Detailed explanations for assigning functions to output relays and status LEDs.

Control Circuit 2 Details

Detailed explanations for Control Circuit 2 sensor, setpoint, and mode settings.

Technical Data

Measuring Inputs and Outputs

Specifications for temperature sensors, relays, and their ratings.

Power Supply, Connectors, and Dimensions

Electrical specifications, connector types, and physical dimensions of the controller.

Overview

The ST121-KD1KAR.112 is a cooling controller designed for refrigerating plants, offering thermostatic temperature control with two sensor inputs and five keys. It operates on 230V AC and features two exit relays. The controller's functions and special keys are freely configurable, allowing for diverse applications. For instance, it can manage two coolers if the evaporator sensor is configured for a second refrigerating chamber. Networking is facilitated via the ST-Bus interface.

Function Description:

The controller is primarily used for thermostatic temperature control in refrigerating plants. It supports up to four temperature sensors, which can be used to monitor cold store temperature, evaporator temperature, super-frost core temperature, a second control circuit temperature, or condenser temperature. Each sensor's type, function, offset, and weighting can be individually configured. An analogue input (4-20mA) is available for capturing pressure levels, useful for condenser/fan control, provided the necessary hardware is present.

Up to four digital inputs can also be configured for functions such as standby, door contact, high-pressure, or low-pressure switches. The device supports up to eight relay outputs, whose functions are configurable via parameters. It is crucial to ensure that relays are not overloaded and to refer to the circuit diagram for proper wiring. All parameters are accessible via the RS485 interface. If an internal clock is available, functions like defrosting or night-time setpoint adjustments can be configured and activated.

Operating Levels and Parameterization:

The controller has various operating levels, including a software level for configuration. Parameterization is typically performed at the factory or during commissioning by qualified staff. Incorrect parameterization can lead to malfunctions or damage to refrigerated goods. Access to parameter settings requires entering one or more passwords.

To activate parameterization mode, the UP and DOWN buttons must be pressed simultaneously for approximately 3 seconds, after which the code word "Adr." will be displayed. Users can switch between "PR" and "Adr." using the UP or DOWN buttons. Other settings and values are adjusted using the default value setting method, which involves pressing SET and UP/DOWN simultaneously. If no button is pressed for 2 minutes, the operation stops, and the actual value is displayed again.

Control Keys:

  • T1 (UP): Increases parameter values. A secondary function can be set via parameter b1.
  • T2 (DOWN): Decreases parameter values. A secondary function can be set via parameter b2.
  • T3 (SET): Displays the setpoint when pressed. Its function can be set via parameter b3 (though it's unchangeable in this case).
  • T5 (Function Key): Its function can be set via parameter b5.
  • T6 (Standby): Its function can be set via parameter b6. It is preset as a standby key, allowing the unit to be switched on or off without mains disconnection.

The cooling controller is generally controlled using the UP, DOWN, and SET buttons. The standard display shows the cold store's actual temperature. Pressing SET switches the display to the setpoint temperature. Setpoint temperature can be changed by pressing SET and UP or SET and DOWN simultaneously. After changing the setpoint and releasing the buttons, the actual temperature is displayed again.

Pressing the STANDBY button for at least 3 seconds switches off the controller and displays "AUS". To switch it back on, press STANDBY again. The UP button, when pressed for 3 seconds, triggers a non-standard defrosting operation. The DOWN button can acknowledge a buzzer sound during an alarm.

Parameter Groups:

  • A-- (Alarms): Manages alarm settings.
  • b-- (Buttons and switching inputs): Configures button and input functions.
  • c-- (Control circuits 1): Settings for the primary control circuit.
  • d-- (Defrosting control circuits 1): Settings for defrosting.
  • F-- (Fan control circuits 1): Settings for fan control.
  • H-- (Temperature sensors): Sensor configurations.
  • J-- (Pre-defined sets of parameters): Manages preset parameter configurations.
  • L-- (Networking and display): Settings for network communication and display.
  • U-- (Relay contacts and lamps): Configures relay outputs and indicator lamps.
  • y-- (Control circuit 2): Settings for the secondary control circuit.

Some parameter groups may be password-protected, requiring a specific password for access.

Important Technical Specifications:

  • Sensor: PTC
  • Range: -50 to 150 °C
  • Front size: 120 mm x 42 mm
  • Panel cut-out: 102.5 mm x 35 mm
  • Tightness: Front IP65
  • Connection: Screw terminal
  • Measuring Inputs: F1 (refrigerating chamber temperature sensor), F2 (evaporator temperature sensor).
    • Measuring range: PTC (KTY81-121) -50°C to +130°C.
    • Accuracy: ±0.5K ± 0.5% at 25°C, ±1K ± 0.5% of scale range (0...+55°C), without sensor.
  • Outputs:
    • K1: Relay, normally-open contact, 30(6)A 250V~ (permanent current max. 16(6)A, limited by connectors and/or conductive strips).
    • K2: Relay, normally-open contact, 16(2.2)A 250V~.
    • Note: K1 and K2 share a common, potential-afflicted connection. Total current at terminal X2, Pin 1 must not exceed 16A.
  • Display: 3-digit LED display, 13mm height, red color, for temperature. 3 red LEDs (3mm diameter) for status display.
  • Interface: ST-Bus communication interface (RS485, galvanically not separated). Network must be installed in line topology and terminated with a 120 Ohm resistance. Connect port "A" to "A" and "B" to "B". Crossing over is not permissible.
  • Power Supply: 230V~ 50/60 Hz, power consumption max. 5 VA.
  • Connectors: Screw terminals.
    • X1: 4 pole, 5.0 mm spacing, for cable up to 2.5 mm².
    • X2: 5 pole, 5.0 mm spacing, for cable up to 2.5 mm².
  • Ambient Conditions:
    • Storage temperature: -20 to +70°C.
    • Operating temperature: 0 to +55°C.
    • Relative humidity: max. 75% without dew.
  • Weight: Approx. 300 g, without sensor.
  • Enclosure: Front IP65, IP00 from back.
  • Installation Data: Unit to be installed in an instrument panel.
    • Front size: 120 x 42 mm.
    • Panel cut-out: 102.5 x 35 mm.

Usage Features:

The controller offers extensive customization. Users can define temperature scales (°C or °F), display modes (3-digit or 4-digit, with or without decimal places), and which actual value is displayed during normal operation. The ST-Bus address can be configured for network communication, ensuring each device has a unique address.

Maintenance Features:

The device includes counters for relay switching cycles (N level) and operating times (T level), accessible via the ST-Bus. These counters help monitor device usage and predict maintenance needs. For example, the number of switching cycles for K1 is calculated as 65536 * N1 + N0. Parameter N98 resets all relay counters. Operating time is calculated as 65536 * T11 + T10. Parameter T98 resets operating times (except for T10 and T11).

Master Password Recovery:

If a password is forgotten, the controller can still be parameterized and passwords edited using a master password. The process involves:

  1. Switching off the power supply.
  2. Pressing UP, DOWN, and SET buttons simultaneously while switching on the power supply.
  3. A "Challenge" number will be displayed for approximately 5 seconds. This number is used to request a master password from Störk-Tronic sales staff.
  4. Entering the master password in the 1st control level (PR) accepts it, deactivating all passwords and allowing access to parameter selection levels. The master password is no longer required, and passwords remain deactivated until the controller is disconnected from power supply again.

Status and Error Messages:

The controller provides status and error messages to indicate operational issues:

  • Hi: Over-temperature (above alarm limit A1/A31).
  • Lo: Under-temperature (below alarm limit A2/A33).
  • E1L/E1H: Sensor F1 short-circuit/wire broken.
  • E2L/E2H: Sensor F2 short-circuit/wire broken.
  • E3L/E3H: Sensor F3 short-circuit/wire broken.
  • E4L/E4H: Sensor F4 short-circuit/wire broken.
  • E5: Door open for too long.
  • E6: High-pressure fault.
  • E7: Low-pressure fault.
  • EP0: Internal error in control unit.
  • EP1: Error in parameter memory.
  • EP2: Error in data memory.
  • rtc: Error of internal clock.

Errors EP0 and EP1 disable the controller until resolved. EP0 and EP2 can only be removed by repair. Errors are displayed alternately with the currently measured temperature.

STORK TRONIC ST121-KD1KAR.112 Specifications

General IconGeneral
BrandSTORK TRONIC
ModelST121-KD1KAR.112
CategoryController
LanguageEnglish

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