Sulzer 16E - 1 Safety

16E / 16E-H / 16E-P Spray Gun
5
MAN 96150 EN 01
Table of Contents
1 Safety
1.1 Safety Symbols..................................................................................................7
1.2 Authorized Use..................................................................................................9
1.3 General Safety Regulations...............................................................................9
1.4 Specific Safety Regulations...............................................................................9
2 Product Description
2.1 Technical Data.................................................................................................15
2.2 Component Descriptions ................................................................................16
2.2.1 Gas Head Assembly........................................................................................17
2.2.2 Front End.........................................................................................................17
2.2.3 Turbine and Speed Control .............................................................................18
2.2.4 Countershaft and Bearing Assembly...............................................................18
2.2.5 Wire Grip Mechanism and Drive Roll Carrier ..................................................19
2.2.6 Handle and Wire Feed Control........................................................................19
2.2.7 Rear Wire Guide and Snubber ........................................................................19
2.3 Principles of Operation ...................................................................................20
2.3.1 Mechanical Operation......................................................................................20
2.3.2 Combustion .....................................................................................................20
2.3.3 Wire Feeding ...................................................................................................21
2.4 Spray Gun Options..........................................................................................22
2.4.1 3XT Spray Gun Extensions ............................................................................22
2.4.2 14EWGM Manual Wire Grip Mechanism ........................................................22
2.5 Auxiliary Equipment.........................................................................................23
2.6 Hardware Selection .........................................................................................26
2.6.1 Front End Hardware .......................................................................................26
2.6.2 Wire Guides, Drive Rolls and Drive Gears .....................................................29
3 Installation
3.1 Exhaust System...............................................................................................30
3.2 Wire Control Unit .............................................................................................30
3.3 Connection ......................................................................................................31
4 Operation
4.1 Operating Controls .........................................................................................33
4.2 Operating Procedures .....................................................................................35
4.2.1 Setup...............................................................................................................35
4.2.2 Lighting............................................................................................................36
4.2.3 Spraying ..........................................................................................................37
4.2.4 Shutdown ........................................................................................................37
5 Troubleshooting
5.1 Avoiding Trouble..............................................................................................38
5.2 Difficult Lighting ...............................................................................................38
5.3 Flashback / Backfire........................................................................................39