Summit CC User Manual

Installation, Operation, and Maintenance Manual
SUMMIT PUMP MODEL CCFM GENERAL PURPOSE i

Summit CC Specifications

General

Brand	Summit
Model	CC
Category	Water Pump
Language	English

Summary

WARRANTY

LIABILITY

COPYRIGHT

INTRODUCTION

SAFETY

PUMP SAFETY WARNINGS

Safety information to prevent damage or injury to equipment or operators.

NOMENCLATURE

Nameplate Information

Record pump nameplate data for future maintenance questions or identification.

Model No.

Defines pump by model number, equipment family, frame size, and pump size.

Matl.

Identifies the material group of the pump's major wetted components.

Serial No.

Summit Pump's unique number for tracing each individual pump build and order.

PEICL & PEIVL

PEI matrix used to compare similar design pumps as defined by the DOE.

Imp. Dia. & Max Imp. Dia.

States the impeller diameter the pump was sold with and the maximum possible.

Max PSI @ 100°F

Maximum allowable working pressure at 100°F based on pressure and temperature.

Nom. RPM

Specifies 1800 or 3600 RPM correlating with the PEI number.

RECEIPT AND STORAGE

RECEIVING THE PUMP

Inspect pump upon arrival for transit damage and report any damage immediately.

STORING THE PUMP

Guidelines for temporary and long-term storage of the pump to maintain condition.

HANDLING

Procedures for safely unloading pump unit boxes and crates using forklift or slings.

LIFTING

Proper sling placement for lifting pump and motor to avoid damage.

INSTALLATION

GENERAL

General instructions for installation, ensuring fluid properties and piping are considered.

LOCATION

Considerations for pump location, including water flush proximity and access for maintenance.

BASE PLATE

Requirement for mounting the pump unit on a fabricated steel base plate.

FOUNDATION

Use a foundation sufficient to support the pump base-plate, ensuring it is level and grouted.

BASE PLATE GROUTING

Instructions for grouting the base plate to the sub-base, including leveling and tightening anchor bolts.

ROTATION AND ORIENTATION

Guidance on ensuring correct pump rotation and orientation for operation.

PIPING CONNECTION – SUCTION / DISCHARGE

Guidelines for connecting suction and discharge piping, emphasizing short, direct runs and supports.

OPERATION

CHECKING ROTATION

Procedure to check pump rotation direction to ensure correct operation and prevent damage.

FIRST RUN CHECK

Essential checks before putting the pump into service to ensure correct installation and readiness.

Lubrication

Guidelines for lubricating pump components like lip seals and bearings for optimal performance and longevity.

MAINTENANCE TIMETABLE

DAILY MAINTENANCE

Checks to perform daily on seals, performance, and bearing frame temperatures.

SIX MONTH MAINTENANCE

Maintenance tasks to be performed every six months, including lubrication and inspection.

YEARLY MAINTENANCE

Yearly checks including comparing pump performance with published curves and previous data.

TROUBLESHOOTING

PUMP PROBLEMS

Lists common pump problems and their associated potential causes for diagnosis.

PROBABLE CAUSE AND REMEDY

Details probable causes and recommended remedies for various pump operational issues.

EXPLODED VIEWS

FM1 & FM2 Cast Iron/Bronze, FM2 Stainless

Itemized parts list and diagram for FM1 & FM2 Cast Iron/Bronze and FM2 Stainless Pumps.

FM1 Stainless

Itemized parts list and diagram for FM1 Stainless Steel pumps.

CC1 &CC2 Cast Iron/Bronze, CC2 Stainless

Itemized parts list and diagram for CC1 & CC2 Cast Iron/Bronze and CC2 Stainless pumps.

CC1 Stainless

Itemized parts list and diagram for CC1 Stainless Steel pumps.

DISASSEMBLY MODEL CCFM

LIQUID END

Step-by-step guide for disassembling the liquid end of the CCFM pump.

ADAPTOR KIT

Steps for removing and handling components of the adaptor kit during disassembly.

POWER END

Step-by-step guide for disassembling the power end of the CCFM pump.

ASSEMBLY MODEL CCFM

POWER END

Instructions for assembling the power end of the CCFM pump, including bearing installation.

ADAPTOR KIT

Steps for assembling the adaptor kit, including mechanical seal installation.

Liquid End

Step-by-step guide for assembling the liquid end of the CCFM pump.

CASING RING WEAR

APPENDIX E – REFERENCE TABLES

TORQUE GUIDELINES

Provides general maximum bolt torque values for various bolt sizes and materials.

PUMP INFORMATION