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TB128FR
Takeuchi TB128FR User Manual
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3-7
OPERA
TION
LEVER P
A
TTERN (JCB P
A
TTERN)
WA
R
N
I
N
G
• Before starting operation, car
efully check which lever patter
n you are going to use.
• It is described using the ISO pattern in this manual.
Left crawler forward
Right crawler forward
Left crawler reverse
Right crawler reverse
Boom lower
Arm out
Boom raise
Arm in
Upperstructure slew left
Bucket load
Upperstructure slew right
Bucket dump
Boom offset left
Dozer blade lower
Boom offset right
Dozer blade raise
OPERA
TING THE MACHINE
84
86
Table of Contents
Introduction
4
Serial Numbers
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
20
Precautions When Operating
22
Precautions When Stopping
31
Precautions When Transporting
32
Precautions on Maintenance
34
Safety Signs (Decals)
43
Controls
47
Names of Components
48
Specifications
49
Covers
50
Starter Key
50
Storage Box
50
Maintenance Cover
50
Fuel Filler Port
51
Engine Hood
51
Fuse Box
52
Tool Case
52
Cab
53
Cab Door
53
Emergency Exit
53
Front Window
54
Lower Front Window
55
Side Window
55
Emergency Hammer (Optional)
55
Seat and Seat Belt
56
Seat
56
Seat Belt
57
Instrument Cluster
58
Warning Lamps
58
Indicators
59
Meters
59
Switches
60
Starter Switch
60
Battery Switch
60
Horn Button
61
Deceleration Button
61
Auxiliary Hydraulic Buttons
62
Travel Speed Switch
62
Light Switch
63
Wiper Switch
63
Attachment Interference Prevention Switch
64
Levers and Pedals
65
Safety Lock Lever
65
Throttle Lever
65
Operating Levers
66
Blade Lever
66
Travel Levers/Pedals
67
Boom Offset Pedal
67
Accessories
68
Heater
68
Cigarette Lighter
70
Ashtray
70
Interior Light
71
Inside Rear View Mirror (Cab)
71
External Power Sockets
71
Radio (for Cab)
72
Auxiliary Hydraulic Lines
76
Operation
79
Before Starting Operation
80
Getting on or off the Machine
80
Walk-Around Inspection
80
Daily Inspection
80
Starting and Stopping the Engine
81
Before Starting the Engine
81
Starting the Engine
82
Warming up the Engine
83
Stopping the Engine
83
Operating the Machine
84
Lever Pattern (ISO Pattern)
84
Lever Pattern (JCB Pattern)
85
Warming up the Machine (Hydraulic Oil)
86
Inspection after Warm-Up
87
Inspecting the Attachment Interference Prevention System
88
Operating the Travel Levers
90
Stopping Travel
93
Attachment Interference Prevention Switch/Interference Prevention System
94
Operating the Working Equipment
96
Operating Procedures
98
Prohibited Operations
98
Cautions on Operating
101
Cautions on Traveling on Slopes
102
Getting out of Mud
104
Operations Possible with this Machine
104
Parking the Machine
106
Parking
106
Inspection and Checks after Stopping the Engine
106
Handling in Cold Climates
107
Preparing for Cold Climates
107
Cautions after Operations
107
After the Cold Climate
107
Handling Rubber Crawlers
108
Prohibitions
108
Cautions
109
Preventing the Rubber Crawlers from Coming off
109
Transport
111
Loading and Unloading
112
Hoisting the Machine
114
Securing the Machine
116
Precautions to be Taken During Transportation
116
Maintenance
117
General
118
Maintenance Overview
118
Cautions on Maintenance
118
Service Data
120
Fuel and Lubricant Table
120
Regularly Replace the Hydraulic Oil
122
List of Consumables
123
List of Tools
124
List of Tightening Torques
125
Safety-Critical Parts
126
Maintenance List
128
Walk-Around Inspection
130
Inspecting by Opening the Engine Hood and Covers
130
Inspecting by Walking Around the Machine
131
Inspecting While Sitting in the Operator's Seat
131
Daily Inspection (Every 10 Hours)
132
Inspecting and Replenishing the Coolant
132
Inspecting and Replenishing the Engine Oil
133
Inspecting the Water Separator
133
Inspecting the Fuel Level
134
Inspecting the Hydraulic Oil Tank Level and Replenishing
134
Lubricating the Working Equipment
136
After the Initial 50 Hours (Only for New Machines)
137
Replacing the Engine Oil and the Oil Filter
137
Inspecting and Adjusting the Fan Belt
138
Replacing the Hydraulic Oil Return Filter
139
Every 50 Hours
140
Inspecting and Adjusting the Crawler Tension
140
Lubricating the Slew Bearing
142
Draining the Water from the Fuel Tank
143
Inspecting the Battery Fluid Level and Replenishing
144
Every 100 Hours
146
Cleaning the Water Separator
146
After the Initial 250 Hours (Only for New Machines)
147
Replacing the Travel Motor Gear Oil
147
Every 250 Hours
148
Replacing the Engine Oil and the Oil Filter
148
Inspecting and Adjusting the Fan Belt
148
Cleaning the Air Cleaner
148
Cleaning the Radiator Fins and Oil Cooler Fins
150
Every 500 Hours
151
Replacing the Hydraulic Oil Return Filter
151
Replacing the Fuel Filter
151
Every 1000 Hours
152
Replacing the Travel Motor Gear Oil
152
Cleaning the Engine Cooling System
152
Replacing the Air Cleaner Element
154
Inspecting and Adjusting the Engine Valve Clearance
155
Retightening the Engine Cylinder Head Bolt
155
Every 1500 Hours
156
Inspecting and Cleaning the Engine Fuel Injectors
156
Inspecting the Crankcase Breather System
156
Every 2000 Hours
157
Lapping the Engine Valve Seats
157
Every 4000 Hours
158
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
158
When Required
160
Replacing the Bucket Teeth and the Side Cutters
160
Replacing the Bucket
163
Inspecting and Replenishing the Windshield Washer Fluid
165
Lubricating the Levers
166
Inspecting the Rubber Crawlers
167
Replacing the Rubber Crawlers
168
Tilting up the Platform
170
Maintenance During Extended Storage Period
171
Troubleshooting
173
Symptoms that Are Not Malfunctions
174
If the Engine Overheats
175
If the Battery Goes Dead
176
If a Fuse Blows
178
Inspecting and Replacing the Fuse
178
Inspecting the Fusible Link
179
Restarting after Adding Fuel
180
Bleeding Air from the Fuel System
180
If a Warning Lamp Flashes
181
Other Symptoms
182
Lowering the Boom to the Ground
184
Towing
185
Specifications
187
Basic Specifications
188
Machine Dimensions
190
Operating Ranges
194
Lifting Capacities
197
Options
201
General Precautions
202
Safety Precautions
202
Cautions When Installing Attachments
202
Cautions When Operating Attachments
203
Attachment Combination Table
204
Selecting a Lever Pattern
205
Switching the Lever Pattern
205
Hydraulic Breaker
206
Cautions on Operating
206
Replacing the Hydraulic Oil Regularly
207
Load Safety Device
208
Emergency Shut-Off Valve
208
Overload Warning Device
209
Accumulator
210
Operating the Machine with an Accumulator
210
Travel Alarm
211
Optional Equipment Mass
212
Biodegradable Oil
213
Replacing the Hydraulic Oil with Biodegradable Oil
213
4
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Takeuchi TB128FR Specifications
General
Brand
Takeuchi
Model
TB128FR
Category
Compact Excavator
Language
English
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