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Takeuchi TB153FR User Manual

Takeuchi TB153FR
239 pages
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OPERA TOR’S MANUAL
Read and understand these instructions.
Failure to do so can cause injury or death.
WARNING
TB15 3
TB18 0
FR
Book No. AL5E001
¡
TB153FR: 15820004~
¡
TB180FR: 17830004~
Serial No.
FR
Hydraulic Excavator

Table of Contents

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Takeuchi TB153FR Specifications

General IconGeneral
Engine MakeYanmar
Engine Model4TNV88
Tail Swing TypeZero Tail Swing
Maximum Reach5, 570 mm
Max Reach Ground Level5, 570 mm
Transport Width2, 000 mm
Transport Height2, 600 mm

Summary

Introduction

Foreword

This manual describes operation, inspection, and maintenance, as well as safety instructions.

Manual Storage Compartment

Details on the compartment for storing the operator's manual.

Serial Numbers

Instructions to check and record machine and engine serial numbers.

Machine Description

Front, Rear, Left and Right

Defines the machine's orientation relative to the operator's seat.

Designated Operations

Lists the primary intended uses of the excavator.

Features

Highlights key features and design aspects of the machine.

Break-in Period

Guidance for operating a new machine to ensure proper break-in.

SAFETY

General Precautions

Covers safety rules, clothing, fire safety, and signal persons.

Preparing Precautions

Ensuring a safe working environment and machine readiness.

Starting Precautions

Steps and checks before starting the engine.

Operating Precautions

Guidelines for safe operation, including visibility and travel.

Stopping Precautions

Procedures for safely parking and stopping the machine.

Transporting Precautions

Safety measures for loading, unloading, and securing the machine.

Maintenance Precautions

Safety guidelines for performing maintenance tasks.

Safety Signs (Decals)

Identifies the location and importance of safety signs on the machine.

CONTROLS

Names of Components

Identification of major parts of the upperstructure and undercarriage.

Doors and Covers

Operation of starter key, cab doors, windows, and engine hood.

Seat and Seat Belt

Adjusting the operator's seat and fastening the seat belt.

Instrument Cluster

Explanation of warning lamps, indicators, and meters.

Switches

Details on starter, battery, horn, decel, and travel speed switches.

Levers and Pedals

Operation of safety lock lever, operating levers, and pedals.

Accessories

Operation of cab heater, interior light, and other accessories.

OPERATION

Before Starting Operation

Mounting/dismounting procedures and pre-operation inspections.

Starting and Stopping the Engine

Step-by-step guide for starting and stopping the engine.

Machine Operation

Lever patterns, machine warm-up, and post-warm-up checks.

Operating Procedures

Guidelines for safe and efficient operation, including prohibited actions.

TRANSPORT

Loading and Unloading

Precautions and procedures for safely loading and unloading the machine.

Hoisting the Machine

Safe methods and steps for hoisting the machine.

Securing the Machine

Methods for securing the machine on a transport vehicle.

Cautions on Transporting

Safety rules and route planning for transporting the machine.

MAINTENANCE

General

Overview of maintenance, cleaning, and fluid handling.

Service Data

Lubricant chart, expendables, tools, and tightening torques.

Important Parts

List of critical parts for periodic replacement and inspection.

Maintenance Chart

Schedule of maintenance tasks based on operating hours.

Walk-Around Inspection

Daily pre-start inspections of the machine's exterior and components.

Daily Inspection (Every 10 Hours)

Routine checks for coolant, engine oil, and fuel levels.

After First 50 Hours (New Machines Only)

Specific maintenance for new machines after 50 operating hours.

Every 50 Hours

Maintenance tasks scheduled for every 50 operating hours.

After First 250 Hours (New Machines Only)

Specific maintenance for new machines after 250 operating hours.

Every 250 Hours

Maintenance tasks scheduled for every 250 operating hours.

Every 500 Hours

Maintenance tasks scheduled for every 500 operating hours.

Every 1000 Hours

Maintenance tasks scheduled for every 1000 operating hours.

Every 2000 Hours

Maintenance tasks scheduled for every 2000 operating hours.

When Required

Maintenance tasks performed based on specific conditions or issues.

Long-term Storage

Procedures for storing the machine for extended periods.

TROUBLESHOOTING

Symptoms that are not Malfunctions

Identifies normal operational noises or performance changes.

If the Engine Overheats

Addresses engine overheating symptoms, procedures, and checks.

If the Battery Goes Dead

Troubleshooting for a dead battery, including jump-starting.

If a Fuse Blows

Procedures for fuse inspection, replacement, and electrical issues.

After the Fuel Runs Out

Steps for bleeding air from the fuel system after refueling.

If a Warning Lamp Flashes

Interpretation of warning lamps and associated corrective actions.

Other Symptoms

Addresses common operational issues, causes, and procedures.

To Lower the Boom

Procedure for safely lowering the boom with the engine stopped.

Towing

Safe procedures and precautions for towing the machine.

SPECIFICATIONS

Main Specifications

Key technical data for TB153FR and TB180FR.

Machine Dimensions

Dimensional data and diagrams for TB153FR and TB180FR.

Operating Range

Charts showing digging and lifting operating ranges.

Lifting Capacities

Rated lift capacity charts for various configurations.

OPTIONS

General Precautions

Safety precautions for attachments and operational guidance.

Safety Signs (Decals)

Identifies safety signs related to options and lever patterns.

Switching the Lever Pattern

Instructions to change control lever patterns between ISO and JCB.

3-Hole Bucket < TB180FR >

Details on the 3-hole bucket and link arm adjustment.

Hydraulic Breaker

Precautions and operating procedures for the hydraulic breaker.

Load Safety Device

Explanation of emergency shut-off valve and overload warning.

Accumulator

Procedures for releasing residual pressure and operating with an accumulator.

Pre Cleaner < TB180FR >

Inspection and cleaning procedures for the pre-cleaner.

Second Auxiliary Hydraulics

Connecting and disconnecting hydraulic circuits for second hydraulics.

Third Auxiliary Hydraulics

Connecting and disconnecting hydraulic circuits for third hydraulics.

Fourth Auxiliary Hydraulics < TB180FR >

Connecting and disconnecting circuits for fourth hydraulics.

Travel Alarm

Information on the travel alarm system and related fuses.

Fuel Supply Pump < TB180FR >

Operation and safety for the fuel supply pump on TB180FR.

Air Conditioner

Cautions on use, control operation, and maintenance.

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