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Takeuchi
Compact Loader
TL230
Takeuchi TL230 User Manual
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2-27
CONTROLS
NAMES OF COMPONENTS
1.
Defroster
2.
Condenser
3.
Receiver drier
4.
Foot outlets
5.
Rear outlets
6.
Control panel
7.
Compressor
8.
Air conditioner unit
9.
Inner filter
10. Outer filter
Control panel
11. Air conditioner switch
12. T
emperature contr
ol dial
13. Fan switch
ACCESSORIES
76
78
Table of Contents
Default Chapter
2
Safety Alert Symbol
2
Introduction
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
21
Precautions When Starting
24
Precautions When Operating
26
Precautions When Stopping
34
Precautions When Transporting
35
Precautions on Maintenance
36
Safety Signs (Decals)
46
Controls
51
Names of Components
52
Specifications
53
Covers
54
Ignition Key
54
Fuel Filler Port
54
Engine Hood
55
Rear Door
55
Cab
56
Cab Door
56
Side Window
58
Emergency Exit
59
Fuse Box
59
Lift Arm Stopper
60
Seat and Seat Belt
62
Seat
62
Seat Belt
63
Instrument Cluster
64
Warning Lamps
64
Indicators
65
Meters
65
Multi-Data Display
66
Lcd
66
Switches
68
Ignition Switch
68
Engine Shutdown Switch
68
Horn Button
68
Float Button
69
Multifunction Buttons
69
Auxiliary Hydraulic Switches
70
Travel Speed Button
72
Auxiliary Low Operation Switch
72
Front Wiper Switch (Optional)
72
Rear Wiper Switch (Optional)
72
Front Light Switch
73
Tail Light Switch
73
Levers and Pedal
74
Safety Bar
74
Throttle Lever
74
Throttle Pedal (Optional)
74
Right Control Lever
75
Left Control Lever
75
Accessories
76
Air Conditioner
76
External Power Socket (for EU)
81
Interior Light (Optional)
81
Mirrors
81
Radio (for Cab)
82
Auxiliary Hydraulic Lines (Optional)
86
High-Flow Hydraulic System (if Equipped)
88
Operation
89
Before Starting Operation
90
Getting on or off the Machine
90
Walk-Around Inspection
90
Daily Inspection
90
Starting and Stopping the Engine
91
Before Starting the Engine
91
Starting the Engine
92
Warming up the Engine
93
Stopping the Engine
93
Operating the Machine
94
Lever Pattern
94
Warming up the Machine (Hydraulic Oil)
96
Inspection after Warm-Up
97
Traveling the Machine
98
Stopping Travel
100
Operating the Working Equipment
100
Operating Procedures
102
Prohibited Operations
102
Cautions on Operating
105
Cautions on Traveling on Slopes
106
Operations Possible with this Machine
108
Parking the Machine
111
Parking
111
Inspection and Checks after Stopping the Engine
111
Handling in Cold Climates
112
Preparing for Cold Climates
112
Cautions after Operations
112
After the Cold Climate
112
Handling Rubber Tracks
113
Prohibitions
113
Cautions
114
Preventing the Rubber Tracks from Coming off
114
Transport
117
Loading and Unloading
118
Hoisting the Machine
119
Securing the Machine
120
Maintenance
121
General
122
Maintenance Overview
122
Cautions on Maintenance
122
Service Data
124
Fuel and Lubricant Table
124
Regularly Replace the Hydraulic Oil
126
List of Consumables
127
List of Tools
128
List of Tightening Torques
129
Safety-Critical Parts
130
Maintenance List
132
Walk-Around Inspection
134
Inspecting by Opening the Engine Hood and Rear Door
134
Inspecting by Walking Around the Machine
135
Inspecting While Sitting in the Operator's Seat
135
Daily Inspection (Every 10 Hours)
136
Inspecting and Replenishing the Coolant
136
Inspecting and Replenishing the Engine Oil
137
Inspecting the Water Separator
137
Inspecting the Fuel Level
138
Inspecting the Hydraulic Oil Tank Level and Replenishing
139
Lubricating the Working Equipment
140
After the Initial 50 Hours (Only for New Machines)
141
Maintenance after the Initial Usage
141
Replacing the Engine Oil and the Oil Filter
141
Replacing the Hydraulic Oil Return Filter
142
Replacing the Pilot Line Filter
143
Inspecting and Adjusting the Fan Belt
144
Inspecting and Adjusting the Compressor Belt (AC)
145
Every 50 Hours
146
Inspecting and Adjusting the Track Tension
146
Draining the Water from the Fuel Tank
147
Inspecting the Battery Fluid Level and Replenishing
148
Inspecting the Bucket Stoppers (Bolts/Nuts)
150
Every 100 Hours
151
Cleaning the Water Separator
151
After the Initial 250 Hours (Only for New Machines)
152
Replacing the Travel Motor Gear Oil
152
Every 250 Hours
153
Replacing the Engine Oil and the Oil Filter
153
Inspecting and Adjusting the Fan Belt
153
Inspecting and Adjusting the Compressor Belt (AC)
153
Replacing the Air Cleaner Element
154
Cleaning the Radiator Fins and Oil Cooler Fins
155
Cleaning the Condenser (AC)
155
Cleaning the Air Filters (AC)
156
Inspecting the Refrigerant (Gas) Level (AC)
157
Every 500 Hours
159
Replacing the Hydraulic Oil Return Filter
159
Replacing the Pilot Line Filter
159
Replacing the Travel Motor Gear Oil
159
Replacing the Fuel Filter
159
Adjusting or Replacing the Bucket Stoppers (Bolts/Nuts)
160
Every 1000 Hours
162
Cleaning the Engine Cooling System
162
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
164
Inspecting and Adjusting the Engine Valve Clearance
166
Every 3000 Hours
167
Inspecting and Cleaning the Engine Fuel Injectors
167
Inspecting the Turbocharger (Wash Blower as Necessary)
167
When Required
168
Replacing the Bucket or Attachment
168
Inspecting and Replenishing the Windshield Washer Fluid
170
Lubricating the Levers
170
Inspecting the Rubber Tracks
171
Tilting up the Canopy (Cab)
172
Maintenance During Extended Storage Period
173
Troubleshooting
175
Symptoms that Are Not Malfunctions
176
If the Engine Overheats
177
If the Battery Goes Dead
178
Battery Remedy Procedure
178
Connecting Jumper Cables
178
Starting Engine
178
If a Fuse Blows
180
Inspecting and Replacing the Fuse
180
Inspecting the Fusible Link
181
Restarting after Adding Fuel
182
Bleeding Air from the Fuel System
182
Error Code List
183
If a Warning Lamp Flashes
184
Other Symptoms
186
Lowering the Lift Arms to the Ground
188
Towing
189
Specifications
191
Basic Specifications
192
Machine Dimensions
194
Operating Ranges
196
Options
199
General Precautions
200
Safety Precautions
200
Cautions When Installing Attachments
200
Cautions When Operating Attachments
201
Hydraulic Quick-Hitch
202
Replacing the Bucket or Attachment
202
Quick-Couplers
204
Seat (with a Switch Function)
205
Optional Equipment Mass
206
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Takeuchi TL230 Specifications
General
Brand
Takeuchi
Model
TL230
Category
Compact Loader
Language
English
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