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Terex TA300 - Page 7
183 pages
Manual
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ONL
Y TRAINED COMPETENT PERSONNEL
SHOULD BE ALLO
WED T
O OPERA
TE THIS
VEHICLE
The operator is responsib
le and must be
f
amiliar with the contents of the Operations
Manual and an
y Local / National regulations
pr
ior to operating this v
ehicle.
6
8
Table of Contents
Main Page
Default Chapter
17
Table of Contents
17
1 Introduction
21
Hazard Classification
21
Safety Alert Symbol
21
Safety Precautions
21
Intended Use of the Machine
22
Use Other than Intended
22
Product Identification Number - Plate Location
23
Spare Parts
23
Actions to Aid in Recovery of Stolen Machines
24
Actions to Discourage Theft and Vandalism
24
Theft Deterrent Practices
24
2 Safety
25
Safety
27
General
28
Articulation and Oscillation Lock
29
Machine Tie down Precautions
29
Flammable Fluid Precautions
30
General Fire Precautions
30
Preventing Fire Hazards
30
Electrical Hazard Precautions
31
Mounting and Dismounting
31
Operating
32
Pre-Starting
32
Starting
32
Roading
34
Lubrication and Servicing
35
Scrapping the Machine
36
Mirror and CCTV
37
Wheels and Tyres
39
Avoid Tyre Explosion Hazard
40
Emergency Exit from Cab
41
Decals and Instruction Plates
42
Pictorial Decal Set
43
Serial Plate
44
Safety Decals Set ISO Standard
45
Safety Decals Set ANSI Standard
49
TA300 Service Lubrication Chart
52
3 Controls and Operating
53
Controls and Instruments
55
Controls and Operating
55
Fuse / Relay Box
56
Basic Data
61
Dashboard Display
61
Warning Lights and Symbols
61
Warning Lights and Symbols - Left of Dashboard Display
62
Warning Lights and Symbols - Right of Dashboard Display
63
Control Stock Switch
64
Warning Lights and Symbols - below Dashboard Display
64
Instruments
65
Menu Screen and Buttons
66
Main Screen - Displays Several Indicators, as Shown
67
Powerup Screen - Displays the Terex Logo
67
Body up Screen
68
Brightness and RTC Setup Screen
69
ECU / TCU Diagnostic Screen
69
N/A
71
Switches
71
Controls
74
Direction Indicator
74
High Beam Dipper and Flasher
74
Windscreen Wiper/Washer
74
Air Condition Commissioning Procedure
75
Air Conditioner
75
Heater
75
Operator's Seat Air Suspension
76
Operator's Seat Operation
77
Seat Belt
79
Trainer / Instructor Seat
79
Braking
80
Machine Controls
80
Park Brake
80
Service Brake
80
Retarder Operation
81
Transmission Retarder
81
Engine Exhaust Brake
82
Operation
82
Electronic Foot Pedal
83
Engine
83
XPI Fuel Injection System
83
Engine Management System (EMS)
84
XPI Fuel Injection System - Description
84
XPI Fuel Injectors
84
Description
86
MCU Error Codes
86
Abbreviations
89
Engine Fault Codes
89
Failure Mode Identifiers
89
List of Fault Codes
90
EST-37 Automatic Shift Transmission
96
VTS-3 Shift Controller
97
Description of Fault Codes for Ergo-Control
100
Differential Lock
115
Hydraulic Controls
116
Steering
117
Body Control
118
Tilting Cab
119
Component Checks
123
Operating the Machine
123
Pre-Starting Inspection
123
Engine Operation
126
Starting the Engine
127
Starting the Engine with Jumper Cables
129
Pre-Operating Checks
130
Brake Function Checks
131
Emergency Brake Holding Ability Check
131
Service Brake Holding Ability Check
131
Driving and Stopping
132
Stopping the Engine
134
Parking
135
Loading
139
Working the Machine
139
Hauling
141
Dumping
142
Empty Return
143
Inspection
147
Lubrication
147
Preparation Prior to Roading
147
In Case of Trouble
148
Moving a Disabled Machine
151
Lubrication and Service Chart
157
Notes on Lubrication and Service Chart
158
Inspection Interval for Engine
159
After 250 Hours of Operating New or Rebuilt Components
160
Every 10 Hours of Operation
160
Miscellaneous Servicing
160
When Required
160
After 250 Hours of Operation
161
Every 2000 Hours of Operation
161
Every 500 Hours of Operation
161
Recommended Lubricants
162
Engine Oil Drain Intervals
163
Lubricant Grade Selection Guide at Ambient Temperature Hydraulic
163
Transmission Oil
163
Air Conditioning Re-Start Procedure
164
Other Grade Oils Can be Used Depending on Temperatures
164
Specific Information on Lubrication for TA300 Tier IV Engine
164
Technical Data TA300
167
Axles
168
Transmission
168
Hydraulic System
169
Suspension
169
Tyre Pressures
169
Electrical System
170
Diesel Exhaust Fluid (DEF) - Reductant for SCR
171
Exhaust System
171
Hands and Arm Vibration
172
Noise Emissions
173
Symbol Identification
177
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